Even With AC, Hazmat Suit Isn’t Really Cool

June 21, 2021 by Al Williams 30 Comments

We’ll admit that the coolness factor of an air conditioned faux spacesuit made out of a hazmat suit will largely depend on where you wear it. At your next chess club meeting, maybe a hit. On a blind date, probably not. [Saveitforparts] apparently doesn’t mind and the combination of very warm weather and the donation of an expired hazmat suit, spurred his imagination as you can see in the video below.

A battery pack, a blower, and a box full of frozen water bottles completes the ensemble. Wireless temperature sensors show the outside temperature as well as temperature inside different parts of the suit. Does it work? We guess it must, but the roar of the fan is deafening and we have doubts about the frozen water cooling system. On the other hand, if you’re shooting a low budget science fiction thriller, this might be just the thing.

Even [Saveitforparts] admits this isn’t really practical and, as we suspected, he decided to get out of it as the condensing water started to run down his legs. Turns out astronauts and tank drivers use an undergarment made with small tubes of flowing water to stay cool.

This project reminded us of the positive pressure suit we saw a bit ago. Not to mention the one that went full body.

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Rock-A-Bye Baby, On The Mechatronic Crib Shaker

June 20, 2021 by Dan Maloney 13 Comments

While an engineering mindset is a valuable tool most of the time, there are some situations where it just seems to be a bad fit. Solving problems within the family unit would seem to be one such area, but then again, this self-rocking mechatronic crib seems to be just the cure for sleepytime woes.

From the look of [Peter]’s creation, this has less of a rocking motion and more of a gentle back-and-forth swaying. Its purpose is plainly evident to anyone who has ever had to rock a child to sleep: putting a little gentle motion into the mix can help settle down a restless infant pretty quickly. Keeping the right rhythm can be a problem, though, as can endurance when a particularly truculent toddler is fighting the urge to sleep. [Peter]’s solution is a frame of aluminum extrusion with some nice linear bearings oriented across the short axis of the crib, which sits atop the whole thing.

A recirculating ball lead screw — nothing but the best for [Junior] — and a stepper drive the crib back and forth. [Peter] took care to mechanically isolate the drivetrain from the bed, and with the selection of the drive electronics and power supply, to make sure that noise would be minimal. Although thinking about it, we’ve been lulled to sleep by the whining steppers of our 3D printer more than once. Or perhaps it was the fumes.

Hats off to [Peter] for a setup that’s sure to win back a little of the new parent’s most precious and elusive commodity: sleep.

Check Soil Moisture At A Glance With This Useful Display

June 18, 2021 by Lewin Day 6 Comments

Keeping soil moist is key to keeping most plants happy. It can be a pain having to dip one’s fingers into dirty soil on the regular, so it’s desirable to have a tool to do the job instead. [Andrew Lamchenko] built a capable soil moisture monitor, and equipped it with an E-ink display for easy readings at a glance.

The device is built around the NRF52810 or other related NRF52 microcontrollers, which run the show. Rather than using an off-the-shelf sensor to determine soil conditions, an LMC555CMX timer chip is used, a variant of the classic 555 timer designed for low power consumption. Combined with the right PCB design, this can act as a moisture sensor by detecting capacitance changes in the soil. The sensor is also able to send data using the MySensor protocol, allowing it to be used as a part of a home automation system.

The soil is tested periodically with the moisture sensor, and displayed on the attached e-ink screen. Since the e-ink display requires no electricity except when rewriting the display, this allows the sensor to operate for long periods without using a lot of battery power. The soil can be checked, the display updated, and then the entire system can be put to sleep, using tiny amounts of power until it’s time to test the soil again.

It’s a great example of design for low power applications, where component selection really is everything. We’ve featured [Andrew]’s projects before; he’s long been a fan of using e-ink displays to create long-lasting, low power budget sensor platforms. Video after the break.

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Blowing A 5000 A Fuse Takes Some Doing

June 18, 2021 by Lewin Day 37 Comments

Fuses are generally there to stop excessive electrical currents from damaging equipment or people’s soft, fleshy bodies when faults occur. However, some people like to blow them just for fun, and [Photonicinduction] is just one of those people. He recently decided to push the boat out, setting his mind to the task of popping a 5000 A fuse in his own back yard. (Video, embedded below.)

The fuse looks quite haggard after the event

It’s not a job for the faint-hearted. The fuse is rated at 5,000 A — that’s the nominal rating for the currents at which it is intended to operate. Based on the datasheet, the part in question is capable of withstanding 30,000 A for up to five full seconds. To pop the fuse instantly takes something in the realm of 200,000 A.

To achieve this mighty current, a capacitor bank was built to dump a huge amount of energy through the fuse. Built out of ten individual capacitor units wired up in parallel, the total bank comes in at 10,000 μF, and is capable of delivering 200,000 A at 3000 V. (Just not for very long.) The bank was switched into circuit with the fuse via a pneumatic switch rated at just 12,000 A.

The results are ferocious, with both the fuse and switch contacts blasting out hot metal and flashes of light when the power is dumped. It’s a heck of a display. We’ve featured big capacitor banks before too, though they pale in comparison to what we’ve seen here today.

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Is That An EMP Generator In Your Pocket Or Is My Calculator Just Broken?

June 17, 2021 by Dan Maloney 42 Comments

Ah, what fond memories we have of our misspent youth, walking around with a 9,000-volt electromagnetic pulse generator in our Levi’s 501s and zapping all the electronic devices nobody yet carried with them everywhere they went. Crazy days indeed.

We’re sure that’s not at all what [Rostislav Persion] had in mind when designing his portable EMP generator; given the different topologies and the careful measurement of results, we suspect his interest is strictly academic. There are three different designs presented, all centering around a battery-powered high-voltage power module, the Amazon listing of which optimistically lists as capable of a 400,000- to 700,000-volt output. Sadly, [Rostislav]’s unit was capable of a mere 9,000 volts, which luckily was enough to get some results.

Coupled to a spark gap, one of seven different coils — from one to 40 turns — and plus or minus some high-voltage capacitors in series or parallel, he tested each configuration’s ability to interfere with a simple pocket calculator. The best range for a reset and scramble of the calculator was only about 3″ (7.6 cm), although an LED hooked to a second coil could detect the EMP up to 16″ (41 cm) away. [Rostislav]’s finished EMP generators were housed in a number of different enclosures, one of which totally doesn’t resemble a pipe bomb and whose “RF Hazard” labels are sure not to arouse suspicions when brandished in public.

We suppose these experiments lay to rest the Hollywood hype about EMP generators, but then again, their range is pretty limited. You might want to rethink your bank heist plans if they center around one of these designs.

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Macro Model Makes Atomic Force Microscopy Easier To Understand

June 12, 2021 by Dan Maloney 6 Comments

For anyone that’s fiddled around with a magnifying glass, it’s pretty easy to understand how optical microscopes work. And as microscopes are just an elaboration on a simple hand lens, so too are electron microscopes an elaboration on the optical kind, with electrons and magnets standing in for light and lenses. But atomic force microscopes? Now those take a little effort to wrap your brain around.

Luckily for us, [Zachary Tong] over at the Breaking Taps YouTube channel recently got his hands on a remarkably compact atomic force microscope, which led to this video about how AFM works. Before diving into the commercial unit — but not before sharing some eye-candy shots of what it can do — [Zach] helpfully goes through AFM basics with what amounts to a macro version of the instrument.

His macro-AFM uses an old 3D-printer as an X-Y-Z gantry, with a probe head added to the printer’s extruder. The probe is simply a sharp stylus on the end of a springy armature, which is excited into up-and-down oscillation by a voice coil and a magnet. The probe rasters over a sample — he looked at his 3D-printed lattices — while bouncing up and down over the surface features. A current induced in the voice coil by the armature produces a signal that’s proportional to how far the probe traveled to reach the surface, allowing him to map the sample’s features.

The actual AFM does basically the same thing, albeit at a much finer scale. The probe is a MEMS device attached to — and dwarfed by — a piece of PCB. [Zach] used the device to image a range of samples, all of which revealed fascinating details about the nanoscale realm. The scans are beautiful, to be sure, but we really appreciated the clear and accessible explanation of AFM.

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Recreating The Intercom From Ferris Bueller’s Day Off

June 11, 2021 by Lewin Day 7 Comments

Ferris Bueller’s Day Off is a pop culture classic, and remains one of the standout teen films of the era. Notably, titular character Ferris was somewhat of a hacker himself, with the movie showcasing several contraptions the teenager used to get out of a day of school. Among them was the intercom, which [Aaron] faithfully recreated with modern technology.

For those who haven’t seen the film, the intercom was hooked up to a cassette player to feign a believable response to anyone that visited the house while Ferris was away. Rather than do things the old fashioned way, [Aaron] built his replica using an ESP32 fitted with a sound chip instead. When visitors ring the intercom, it plays back sound clips from the movie, while also signalling another ESP microcontroller inside [Aaron]’s house to let him know he has visitors.

The build is a charming tribute to the classic film, and all the more fun for [Aaron’s] efforts to make it look the part as well, choosing to build it inside a period-correct intercom housing. To avoid confusion for those who haven’t seen the film, however, he’s been careful to place a sign up to clarify the intercom is not as it seems.

We’ve seen other movie replicas in the same vein before – like this great Star Trek build. Video after the break.

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