Parts

777 Articles

Chip Shortage Engineering: Misusing DIP Packages

October 3, 2023 by 57 Comments

After years of seeing people showing off and trading their badge Simple Add-Ons (SAOs) at Supercon, this year I finally decided to make one myself. Now for a first attempt, it would have been enough to come up with some cool PCB art and stick a few LEDs on it. But naturally I started with a concept that was far more ambitious than necessary, and before long, had convinced myself that the only way to do the thing justice was to have an onboard microcontroller.

My first thought was to go with the venerable ATtiny85, and since I already had a considerable stock of the classic eight-pin DIP MCUs on hand, that’s what I started prototyping with. After I had something working on the breadboard, the plan was to switch over to the SOIC-8 version of the chip which would be far more appropriate for something as small as an SAO.

Unfortunately, that’s where things got tricky. I quickly found that none of the major players actually had the SMD version of the chip in stock. Both DigiKey and Mouser said they didn’t expect to get more in until early 2024, and while Arrow briefly showed around 3,000 on hand, they were all gone by the time I checked back. But that was only half the problem — even if they had them, $1.50 a piece seems a hell of a lot of money for an 8-bit MCU with 8K of flash in 2023.

The whole thing was made all the more frustrating by the pile of DIP8 ATtiny85s sitting on the bench, mocking me. Under normal circumstances, using them in an SAO wouldn’t really be a problem, but eight hand-soldered leads popping through the front artwork would screw up the look I had in mind.

While brooding over the situation my eyes happened to fall on one of the chips I had been fiddling with, it’s legs badly bent from repeated trips through the programmer. Suddenly it occurred to me that maybe there was a way to use the parts I already had…

Continue reading “Chip Shortage Engineering: Misusing DIP Packages” →

Displays We Love Hacking: The HD44780 Family

October 2, 2023 by 31 Comments

There are too many different kinds of displays – some of them, you already know. I’d like to help you navigate the hobbyist-accessible display world – let’s take a journey together, technology by technology, get a high-level overview of everything you could want to know about it, and learn all the details you never knew you needed to know. In the end, I’d like you to be able to find the best displays for any project you might have in mind, whatever it could be.

There’s a HD44780 clone IC under this epoxy blob! CC0 1.0

Today, let’s take a look at a well-known LCD technology – the HD44780 displays, a type of display that we hobbyists have been working with since the 1980s. Its name comes from the HD44780 driver chip – a character display driver IC that connects to a raw display panel and provides an easy interface.

HD44780 displays are not known for power efficiency, cutting-edge technology, ultimate flexibility, or small size, for that matter. However, they’re tried and true, easy to drive, require little to no computing power on your MCU, and you will be able to buy them for the foreseeable future. They’re not about to get taken off the market, and they deserve a certain kind of place in our parts boxes, too.

If you work with HD44780 displays for a project or two, you might acquire a new useless superpower – noticing just how many HD44780 displays are still in use in all sorts of user-facing devices, public or private. Going out and about in your day-to-day life, you can encounter a familiar 16 x 2 grid of characters in cash registers, public transport ticket machines, home security panels, industrial and factory equipment, public coffee machines, and other microcontroller-assisted places of all kinds! Continue reading “Displays We Love Hacking: The HD44780 Family” →

Analog ASIC Design Built Using Digital Standard Cells

September 30, 2023 by 9 Comments

Tiny Tapeout is a way for students, hobbyists, and home gamers to get their own ASICs designs fabbed into real custom chips. Tiny Tapeout 3 was the third running, with designs mandated to be made up of simple digital standard cells. Only, a guy by the name of [Harald Pretl] found a way to make an analog circuit using these digital cells anyway.

In a video on YouTube, [Harald] gave an interview on how he was able to create a temperature sensor within the constraints of the Tiny Tapeout 3 requirements. The sensor has a range of -30 C to 120 C, albeit in a relatively crude resolution of 5 degrees C. The sensor works by timing the discharge of a pre-charged parasitic capacitor, with the discharge current being the subthreshold current of a MOSFET, which is highly dependent on temperature.  [Harald] goes deep into the details on how the design achieves its full functionality using the pre-defined digital cells available in the Tiny Tapeout 3 production run.

You can checkout a deeper breakdown of [Harald]’s design on the submission page. Meanwhile, Tiny Tapeout creator [Matt Venn] gave a great talk on the technology at Hackaday Supercon last year.

Continue reading “Analog ASIC Design Built Using Digital Standard Cells” →

CPU Built From Discrete Transistors

September 30, 2023 by 31 Comments

We all know, at least intellectually, that our computers are all built with lots of tiny transistors. But beyond that it’s a little hard to describe. They’re printed on a silicon wafer somehow, and since any sufficiently advanced technology is indistinguishable from magic, they miraculously create a large part of modern society. Even most computers from 40 or 50 years ago were built around various inscrutable integrated circuits. On the other hand, this computer goes all the way back to first principles and implements a complete processor out of individual transistors instead.

The transistor computer uses over 2000 individual transistors to implement everything comprising the 11-bit CPU. The creator, Reddit user [ Weekly_Salamander_78] also has an online interactive book that walks through each of the steps that is required to get to the point of having a working computer like this. Starting with a guide on building logic gates from transistors it will eventually cover the arithmetic logic unit, adders, memory, clocks, and everything else that is needed for the complete CPU to get up and running. The design does rely on an Arduino for memory to simplify some things, and in the end it’s able to run a Hello, World! program and play a simple dinosaur game as well.

Building a computer out of discrete components like this is an impressive accomplishment, although we might not envy the creator of it when it comes time for troubleshooting or maintenance of all of those individual components. Presumably it would be much easier to work on than something like a relay computer, but for now we’ll all take a moment to be thankful that almost no one needs to work on debugging vacuum tube computers anymore.

Power Supplies Without Transformers

September 29, 2023 by 71 Comments

For one-off projects or prototyping, it’s not too hard to find a wall wart or power supply to send a few joules of energy from the wall outlet to your circuit. Most of these power supplies use a transformer to step down the voltage to a more usable level and also to provide some galvanic isolation to the low voltage circuit. But for circuits where weight, volume, or cost are a major concern, a transformer may be omitted in the circuit design in favor of some sort of transformerless power supply.

While power supplies with this design do have many advantages, some care needs to be taken with regard to safety. The guide outlines four designs of increasing complexity which first puts out a basic transformerless power supply, using a series capacitor to limit current. To bring the voltage to an acceptable level, a recognizable bridge rectifier is paired with a capacitor as well as a zener diode. The second circuit presented adds voltage stabilization using a transistor and 78XX regulator. From there, zero-crossing detection is added to limit inrush surge currents, and the final design uses the venerable 555 timer to build a switching power supply.

Although it is noted several times throughout the guide, we’ll still point out here that transformerless designs like these introduce several safety issues since a mistake or fault can lead to the circuit being exposed to the mains voltage. However, with proper care and design it’s possible to make use of these designs to build more effective power supplies that can be safe to use for powering whatever circuit might energy but might not require the cost or weight of a transformer. For more on the theory of these interesting circuits and a few examples of where they are often found, check out the shocking truth about transformerless power supplies.

Thanks to [Stephen] for the tip!

The Questionable Benefits Of Paying More For Air Quality Monitors

September 28, 2023 by 12 Comments

Does paying more for air quality monitors (AQMs) make sense? This was the question which [Achim Haug] at the Air Gradient project sought to answer, with the answer being a rather revealing ‘not at all’. Using data from the independent South Coast Air Quality Management District agency (South Coast AQMD), a plot was created of a range of commercially available AQMs for PM2.5 pollutants and their performance against a reference monitor. Here a value of 1.00 would mean performance equal to the (expensive, calibrated) reference.

R2 vs Price. Data Source: South Coast AQMD Data
R2 vs Price. Data Source: South Coast AQMD Data

This plot shows clearly that paying more for an AQM does not get you better performance, with the reason for this explored in a follow-up article by [Achim], where a range of AQMs are checked for which PM2.5 sensors they actually use. Perhaps unsurprisingly, most AQMs use the same PM2.5 sensors, with the sensor module not really affecting the cost of the AQM as they all cost about $10-20 in bulk.

Rather it seems that the other sensors (for CO2, NO2 and other measurements) along with features such as WiFi, LoRa determine much of the price tag. For getting good measurements, properties such as airflow over the sensors, the implemented compensation algorithms are probably the main things you want to look at when purchasing (or building)  an AQM.

(Heading image: particulate matter sizes, relative to a human hair. Credit: California ARB)

Passive Components Get Better

September 27, 2023 by 42 Comments

When you want to talk about cool new components, you are probably thinking about chips or, these days, even modules. Passive components like resistors, capacitors, and inductors are a solved problem, right? [Darshill Patel] begs to differ. There is still innovation happening in the passive market, and he highlights some of the recent advances.

There are thick-film resistors that don’t need lead, for example. There are also supercapacitor modules with very low ESR. For inductors, at least one manufacturer is moving away from traditional wire loops and using flat wire windings instead. These have a larger cross-section, which reduces unwanted resistance. In addition, it offers more cooling area for heat dissipation.

Of course, passive components have never been as simple as people think. Picking a capacitor’s value is only half the battle. You also need to consider the material to optimize how it works in your design. Wirewound resistors are also inductors unless you get special non-inductive ones that use special wiring techniques to cancel much of the parasitic inductance.

It shows that you can never stop learning about even the simplest components. We are still waiting to figure out what we want to do with a memristor. While tiny surface mount components are good for some assembly reasons, they also have helped reduce unwanted component effects.