Tiny PCB Motor Robot Is Making Its First Wobbly Moves

May 30, 2021 by Danie Conradie 10 Comments

[Carl Bugeja] has been working on his PCB motors for more than three years now, and it doesn’t seem like he is close to running out of ideas for the project. His latest creation is a tiny Bluetooth-controlled robot built around two of these motors.

One of the main challenges of these axial flux PCB motors is their low torque output, so [Carl] had to make the robot as light as possible. The main board contains a microcontroller module with integrated Bluetooth, an IMU, regulator, and two motor drivers. The motor stator boards are soldered to the main board using 90° header pins. The frame for the body and the rotors for the motors are 3D printed. A set of four neodymium magnets and a bearing is press-fit into each rotor. The motor shafts are off-the-shelf PCB pins with one end soldered to the stator board. Power comes from a small single-cell lipo battery attached to the main board.

The robot moves, but with a jerking motion, and keeps making unintended turns. The primary cause of this seems to be the wobbly rotors, which mean that the output torque fluctuates throughout the rotation of the motor. Since there are only two points of contact to the ground, only the weight of the board and battery is preventing the central part from rotating with the motors. This doesn’t look like it’s quite enough, so [Carl] wants to experiment with using the IMU to smooth out the motion. For the next version, he’s also working on a new shaft mount, a metal rotor, and a more efficient motor design.

We look forward to seeing this in action, and also what other application [Carl] can come up with. He has already experimented with turning it into a stepper motor, a linear motor, and a tiny jigsaw motor.

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Robot Moves In Any Direction On Ball Wheels

May 29, 2021 by Danie Conradie 5 Comments

The ability to move in any direction and turn on the spot is a helpful feature on robots that operate indoors around other objects. [James Bruton] demonstrated one possible solution in the form of a robot chassis that can move in any direction with three ball-shaped wheels.

The video after the break is part two of this series. Part one covered the ball wheels themselves, consisting of a pair of half-spheres that can rotate independently with a small roller in the center of each and a driven shaft through the center of the sphere. Three of these are arranged at 120° intervals around the center of the robot, with the main shafts driven by geared DC motors using belts. To move in a straight line some basic trigonometry is used to calculate the required relative speed of each wheel. An Arduino Mega is used to do the necessary calculation when receiving input from the wireless controller.

The motion is remarkably smooth, and we’d be interested to see how it compares with Mecanum and Omniwheels. It seems like the perfect platform for [James]’ Really Useful Robot. He hinted that he might mount a trash bin on it in the future. We would love to see an automatic trash-catching robot, similar to [StuffMadeHere]’s robotic basketball hoop. Continue reading “Robot Moves In Any Direction On Ball Wheels” →

A High Torque 3D Printed Harmonic Drive

May 24, 2021 by Danie Conradie 5 Comments

Actuators that are powerful, accurate, compact, and cheap are like unicorns. They don’t exist. Yet this is what [3DprintedLife] needed for a robotic camera arm, so he developed a custom 3D printed high torque strain wave gearbox to be powered by a cheap NEMA23 stepper motor.

Strain wave gears, otherwise known as harmonic drives, are not an uncommon topic here on Hackaday. The work by deforming a flexible toothed spline with a rotating elliptical part, which engages with the internal teeth of an outer spline. The outer spline has a few more teeth, causing the inner spline to rotate slowly compared to the input, achieving very high gear ratios. Usually, the flexible spline is quite long to allow it to flex at one end while still having a rigid mounting surface at the other end. [3DprintedLife] got around this by creating a separate rigid output spline, which also meshes with the flexible spline. Continue reading “A High Torque 3D Printed Harmonic Drive” →

Omnibot From The 80s Gets LED Matrix Eyes, Camera

May 18, 2021 by Donald Papp 8 Comments

[Ramin assadollahi] has been busy rebuilding and improving an Omnibot 5402, and the last piece of hardware he wanted to upgrade was some LED matrix eyes and a high quality Raspberry Pi camera for computer vision. An Omnibot was something most technical-minded youngsters remember drooling over in the 80s, and when [ramin] bought a couple of used units online, he went straight to the workbench to give the vintage machines some upgrades. After all, the Omnibot 5402 was pretty remarkable for its time, but is capable of much more with some modern hardware. One area that needed improvement was the eyes.

The eyes on the original Omnibot could light up, but that’s about all they were capable of. The first upgrade was installing two 8×8 LED matrix displays to form what [ramin] calls Minimal Expressive Eyes (MEE), powered by a Raspberry Pi. With the help of a 3D-printed adapter and some clever layout, the LED matrix displays fit behind the eye plate, maintaining the original look while opening loads of new output possibilities.

Adding a high quality Raspberry Pi camera with wide-angle lens was a bit more challenging and required and extra long camera ribbon connector, but with the lens nestled just below the eyes, the camera has a good view and isn’t particularly noticeable when the eyes are lit up. Having already upgraded the rest of the hardware, all that remains now is software work and we can’t wait to see the results.

Two short videos of the hardware are embedded below, be sure to give them a peek. And when you’re ready for more 80s-robot-upgrading-action, check out the Hero Jr.

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Actively Balancing A Robot With A Gyroscope

May 17, 2021 by Danie Conradie 9 Comments

Self-balancing robots are a common hacker project, but we don’t often see them using spinning gyroscopes to achieve that balance. Robot master [James Bruton] decided to build a robotic platform with active gyroscopic stabilization, starting from a simple proof of concept.

A gyroscope can balance, but cannot actively counteract external forces directly. However, if the gyroscope is tilted around an axis it will exert a force perpendicular to that axis of tilt, known as gyroscopic precession. By tilting the gyroscope with an actuator, and orienting the gyroscope correctly, gyroscopic precession can be used for stabilization. This is known as a control moment gyroscope. [James] demonstrated this with a 3D printed proof of concept, which is used as an IMU to measure the angle of tilt, and use a PID loop to correct the imbalance with a servo actuating the gyroscope.

His second platform used a pair of gyroscopes spinning in opposite directions to compensate for any unintended gyroscopic precession along another axis. A pair of roller skate wheels allow the entire platform to roll along. Due to a slight imbalance in the platform, [James] noticed that the gyroscopes will continue to creep in one direction, until reaching the end-stops and falling over. By adding a second software controller to keep track of how much the gyroscopes have to move to maintain balance, it can continuously calculate and update the balancing point. This prevents the gyroscopes from hitting the end stops.

Control moment gyroscopes are commonly used for attitude control on spacecraft, and to reduce the rolling motion of boats in waves. [James] has plans to combine a control moment gyroscope with the more conventional balancing method, to balance a robot on a single wheel.

We’ve seen a two wheeled RC cars use gyroscopes before, but without the active control part.
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3D Printed Tank Takes On The Elements

May 16, 2021 by Lewin Day 4 Comments

Commercially available radio control tanks are fun and all, but sometimes you’ve just got to build your own. [Let’s Print] did just that, whipping up a tank on his 3D printer before taking it out in the snow.

The tank is a fairly straightforward build, relying on a pair of brushed motors for propulsion, controlled by twin speed controllers hooked up to standard radio control hardware. Everything else is bespoke, however, from the 3D printed gearboxes, to the chassis and the rather aggressive-looking tracks. The pointed teeth of the latter leave deep indentations when the tank cruises around on mud, though weren’t quite enough to stop the little tank from getting high-centered in deep snow.

The build isn’t for the impatient, however. [Let’s Print] notes that the tracks alone took over 80 hours to run off in PETG, let alone the rest of the frame and gearboxes. However, we’re sure it was a great learning experience, and great fun to drive outside. Now the next step is surely to go bigger. Video after the break.

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Robotic Bartender Built With Industrial-Grade Hardware

May 15, 2021 by Lewin Day 12 Comments

Robotic bartenders are a popular project around these parts. If there’s one thing hackers love, after all, it’s automating tasks – as much for the challenge as for the actual time saved. This build from a group of [Teknic Servo] engineers is an impressive example of what can be done with some industrial-grade hardware.

The bartender is built as a demo project for the ClearCore controller, [Teknic’s] industrial-grade device capable of interfacing with a whole bunch of servomotors and sensors to get the job done. The controller is hooked up to a bunch of ClearPath servomotors that handle spinning the bottle carousel, muddling or stirring the beverage, or transporting the drinking glass through the machine. There’s also several interlocks to avoid the patron coming into contact with the bartender’s moving parts while it’s working, and a standard bar-style mixer dispenser actuated with solenoids to keep things simple. Drink selection and control is via a touch screen, with sliders for selecting preferences such as alcohol content and sweetness.

The bartender is certainly capable of producing a neat drink (pun intended), and serves as a great example of how easily a project can be put together with industrial-grade hardware. If you’ve got the budget, you might find using an industrial plug-and-play components quicker than assembling development boards, motor controller shields and other accessories on breakout boards. There’s always more than one way to get the job done, after all.

We’ve seen some great barbots over the years, from builds relying on robotic arms to those focused on ultimate speed. Video after the break.

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