Insulin Pump Teardown Shows One Motor Does Many Jobs

April 25, 2023 by Donald Papp 14 Comments

Modern insulin pumps are self-contained devices that attach to a user’s skin via an adhesive patch, and are responsible for administering insulin as needed. Curious as to what was inside, [Ido Roseman] tore down an Omnipod Dash and took some pictures showing what was inside.

A single motor handles inserting the cannula into the skin, retracting the insertion needle, and administering insulin.

These devices do quite a few things. In addition to holding a reservoir of insulin, they automatically insert a small cannula (thin tube) through the skin after being attached, communicate wirelessly with a control system, and pump insulin through the cannula as needed. All in a sealed and waterproof device. They are also essentially disposable, so [Ido] was curious about what kind of engineering went into such a thing.

The teardown stops short of identifying exactly how all the mechanisms inside work, but [Ido] was able to learn a few interesting things. For example, all of the mechanical functions — inserting the cannula with the help of a needle (and retracting the needle afterwards) and pumping insulin — are all accomplished by one motor and some clever mechanical engineering.

The electronics consist of a PCB with an NXP EX2105F 32-bit Arm7 microcontroller, a second chip that is likely responsible for the wireless communications, three captive LR44 button cells, and hardly a passive component in sight.

The software and communications side of an insulin pump like this one has had its RF communications reverse-engineered with the help of an SDR, a task that took a lot more work than one might expect. Be sure to follow that link if you’re interested in what it can take to get to the bottom of mystery 433 MHz communications on a device that isn’t interested in sharing.

Old Czech Telephone Teardown Is Beautiful Purposeful Art

April 18, 2023 by Lewin Day 16 Comments

The 20th century saw everything from telephones to computers become mainstream. Many of these devices were beautifully designed in the mid-century period, something that’s hard to say about a lot of today’s cheaper technology. [John Graham-Cumming] has shown us one exquisite example, with his teardown of a simple Czech telephone.

The model in question is a DS3600 telephone built by Tesla Stropkov in the early 1980s. Despite this, it’s a design that looks like it hails more from the 1960s based on its smooth curves and rounded features. It’s a rotary dial phone, though a push-button version was also produced.

Inside the phone is a simple single-sided PCB clearly marked out with a tidy silkscreen. The ringer and a few capacitors make up the bulk of the circuitry inside the base, along with the rotary dial. The handset itself plays host to most of the other componentry, including the mystery “WNB 068 hybrid circuit” which [John] couldn’t positively identify.

It’s great to get a look inside vintage hardware and see how things were done in yesteryear. It’s particularly funny to think about how simple telephones used to be in contrast to today.

[Thanks to Saint Aardvark for the tip!]

What Can You Do With Discarded Fish Aggregation Devices

April 13, 2023 by Jenny List 21 Comments

Often we bring you projects at the end of their trajectory so that you can marvel at a job well done, but sometimes we point you instead to the start of the story. Such is the case with [Brett Smith]’s investigation of discarded fish aggregation buoys, referred to as FADs. These 700-plus dollar devices are deployed in the ocean in the thousands by commercial fishing fleets, and most are not recovered. He’s looking at them from the point of view of re-using their technology in the marine conservation business.

His progress has been documented in a series of short YouTube videos, starting with an introduction that we’ve placed below the break. So far he’s gone on to a complete teardown, and then a detailed look at the PCB. Inside they have a solar charger for a bank of NiCd cells, an echo sounder, a GPS receiver, and an Iridium satellite modem allowing the device to phone home. There’s certainly plenty in there to experiment with, including a few slightly exotic parts, so keep an eye on his channel as we’re sure to see more.

These devices have never made it to Hackaday before, but we have seen an echo sounder on a surfboard.

Continue reading “What Can You Do With Discarded Fish Aggregation Devices” →

Reactivating A Harris RF-130 URT-23 Transmitter

April 8, 2023 by Al Williams 14 Comments

If you enjoy old military hardware, you probably know that Harris made quite a few heavy-duty pieces of radio gear. [K6YIC] picked up a nice example: the Harris RF-130 URT-23. These were frequently used in the Navy and some other service branches to communicate in a variety of modes on HF. The entire set included an exciter, an amplifier, an antenna tuner, and a power supply and, in its usual configuration, can output up to a kilowatt. The transmitter needs some work, and he’s done three videos on the transmitter already. He’s planning on several more, but there’s already a lot to see if you enjoy this older gear. You can see the first three below and you’ll probably want to watch them all, but if you want to jump right to the tear down, you can start with the second video.

You can find the Navy manual for the unit online, dated back to 1975. It’s hard to imagine how much things have changed in 50 years. These radios use light bulbs and weigh almost 500 pounds. [Daniel] had to get his shop wired for 220 V just to run the beast.

It is amusing that some of this old tube equipment had a counter to tell you how many hours the tubes inside had been operating so you could replace them before they were expected to fail. To keep things cool, there’s a very noisy 11,000 RPM fan. The two ceramic final amplifier tubes weigh over 1.5 pounds each!

The third video shows the initial power up. Like computers, if you remember when equipment was like this, today’s lightweight machines seem like toys. Of course, everything works better these days, so we won’t complain. But there’s something about having a big substantial piece of gear with all the requisite knobs, switches, meters, and everything else.

We can’t wait to see the rest of the restoration and to hear this noble radio on the air again. You can tell that [Daniel] loves this kind of gear and you can pick up a lot of tips and lingo watching the videos.

Continue reading “Reactivating A Harris RF-130 URT-23 Transmitter” →

GaN Charger Teardown Reveals Value Of This New Technology

March 31, 2023 by Lewin Day 39 Comments

Every so often, a new technology comes along that offers a broad range of benefits over what we already have. Just as lithium-ion batteries have made nickel-cadmium cells boring and old hat, gallium nitride semiconductors are making silicon parts look unimpressive by comparison. [Brian Dipert] looked at what this means in a practical sense by tearing down a GaN phone charger.

The charger in question is a 30 watt USB-C charger produced by Voltme. It cost [Brian] just $10, as prices of GaN hardware have come down significantly as economies of scale have kicked in. The charger measures just 1.2×1.3×1.2 inches, and weighs only 1.5 ounces. That compact size is thanks to GaN semiconductors, which are able to run cooler at higher power levels than their silicon forebearers.

Cracking into the charger required levering open the case. The back panel came off with some work, revealing the mains terminals, which deliver AC power to the PCB inside via the case holding them in contact. Interestingly, the entire circuit inside is filled with an adhesive thermal goop, which helps pass heat from the hottest components to the charger’s case. [Brian] is able to guide us through the circuit, and he identified many of the major components. However, some of the markings on chips were beyond his research skills, and he asks any knowing readers to contribute their own information.

It’s interesting to see just what makes the high-powered compact chargers of today tick. Plus, it’s a hallmark of progress that what was once considered a wonder material can now be had in a $10 commodity phone charger from Amazon. How times change!

HP 3488A Teardown, Dismantled For Parts

March 17, 2023 by Chris Lott 10 Comments

[IMSAI Guy] has an old HP 3488A Switch Control Unit that he wants to dismantle for parts ( see video below the break ). The 3488A is pretty simple as far as HP test equipment goes — a chassis that can hold various types of relay cards and is programmable over GPIB. He notes up front that these are plentiful and inexpensive in the used test equipment market. Continue reading “HP 3488A Teardown, Dismantled For Parts” →

Taking Apart IKEA’s Latest Air Quality Sensor

March 16, 2023 by Tom Nardi 30 Comments

Whether it’s because they’re concerned about worsening pollution or the now endemic variants of COVID-19, a whole lot of people have found themselves in the market for a home air quality monitor thee last couple of years. IKEA noted this trend awhile back, and released the VINDRIKTNING sensor to capitalize on the trend.

The device must have sold pretty well, because last month the Swedish flat-packer unveiled the considerably more capable (and more expensive) VINDSTYRKA. Now thanks to the efforts of [Oleksii Kutuzov] we’ve got a fantastic teardown of the new gadget, and some more information on the improvements IKEA made over its predecessor.

Certainly the most obvious upgrade is the addition of an LCD readout that displays temperature, humidity, and how many particulates the device detected in the air. There’s even a “traffic light” colored indicator to show at a glance how bad your air supply is. The other big change is the addition of wireless, though unlike the WiFi hacks we saw for the VINDRIKTNING, this built-in capability uses Zigbee and is designed to plug into IKEA’s own home automation ecosystem.

Speaking of those hacks, a GitHub user by the name of [MaartenL] chimes in to say they’ve managed to hook an ESP32 up to test pads on the VINDSTYRKA motherboard, allowing the parasitic microcontroller to read the device’s sensors and report their data on the network over a service like MQTT, without impacting the sensor’s normal operations. This is how the first hacks on the older VINDRIKTNING were pulled off, so sounds like a promising start.

But even if you aren’t looking to modify the device from its original configuration (how did you find this website?), it seems pretty clear the VINDSTYRKA is a well-built piece of kit that will serve you and your family well. Which is more than what could be said for some of the cheapo environmental sensors flooding the market.

Thanks to [killergeek] for the tip.