Cable Operated Blast Door Needs No Power

February 17, 2020 by Danie Conradie 34 Comments

Every well-equipped wood shop has a dust collection system, with blast gates at every tool to direct the suction power where you need it. If these gates are hard to reach they can be real pain to operate. [Cosmas Bauer] had this problem with his table saw, and created a convenient cable-operated mechanism.

The dust chute on table saw is on the back end, meaning he needs to walk around it to open it, and then walk back to the front to operate the machine. As we all know, ~~laziness~~ increased efficiency can be an excellent reason for projects. Electronics or pneumatics might get the job done, but [Cosmas] realised that a mechanical system might be simpler and more reliable. Being a woodworker, he built most of the system out of wood.

The blast door itself is held in the closed position by a piece of elastic tubing. To pull it open, he attached a bicycle cable to the blast door, with the other side attached to a latching mechanism that is the star of the show. It’s a rotating disc, with the end of the cable and operating handle attached on the outer edge. A slot track is cut in the disc, in which a pin on the end of a short arm slides. It has a few sharp corners in the track, which forces the pin to only go around in one direction, and to latch in two possible positions when released. Check out the video after the break to see it in action.

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Electrification Of A Cheap Bead Roller

February 17, 2020 by Jenny List 9 Comments

We all have old projects which maybe didn’t quite deliver knocking about, sometimes they gather dust for years. They have a use though, in that when you *really* need that part you can lift it from that forgotten project. That’s what [Mustie1] did with a forgotten electric bicycle project, he took its motor and used it to automate his bead roller.

A bead roller is a tool used in the world of automotive bodywork to press a bead — a continuous depression — into a piece of sheet metal. The inexpensive roller he had fitted in a bench vice, and was operated by means of a handle. Unfortunately the size of the tool meant that it was difficult to operate at the same time as rolling a precise bead, so improvement was required.

He first considered using a cordless drill, but then remembered the electric bicycle project. Its geared motor had come from an electric wheelchair and certainly possessed the right speed, but he needed a suitable sprocket. This was supplied from a scrap engine-assisted bicycle that he’d acquired, and proved to be perfect for the job. The final automated roller used the trigger controller from a cordless drill mounted in a foot switch, and the roller mounted on a stand repurposed from a piece of gym equipment. The result is a useful, and above all controllable, tool that can run a perfect bead in any shape desired on a piece of sheet metal.

Surprisingly this is the first bead roller we’ve featured here, but sheet metal work is a constant in hardware hacker projects. Read our guide to sheet metal bending, for a start.

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DIY Dispenser Places Solder Paste Without The Mess

February 16, 2020 by Jenny List 17 Comments

When doing surface-mount assembly you can certainly use a soldering iron in the traditional way, but it’s far more convenient to cover the pads with solder paste, place the components, and bake the board in a reflow oven. If you’re lucky enough to have a precut stencil this can be done in one go, otherwise a tiny blob of paste must be laboriously placed on each pad by hand. [Kevarek] has made this a bit easier by designing a low-cost handheld solder paste dispenser.

The unit takes the form of a handheld 3D printed wand containing a geared motor and a threaded shaft, that engages with a syringe full of paste clamped onto its end. There’s a control box powered by an STM32 microcontroller that not only allows adjustment of flow rate, but provides advanced features such as performing a slight retraction at the end of dispensing to avoid excess paste. There’s a push-button on the wand for control, as well as a set on the control box to adjust its parameters.

If you’ve ever handled solder paste, you’ll know it can be a uniquely annoying and finicky substance. Either it’s too stiff and clumps together, or too runny and spreads out. No doubt some readers are lucky enough to always have fresh paste of the highest quality to hand, but too often a hackerspace will have a tub of grey goop with uncertain provenance. We like this tool, and while it won’t make up for poor quality or badly stored paste, at least it’ll make applying paste a breeze.

We’ve covered paste dispensers quite a few times in the past, but you might also wish to read our in-depth guide to the subject.

Making Your Own Maple Syrup Just Got A Little Easier

February 16, 2020 by Lewin Day 23 Comments

[ctstarkdesigns] had fond memories of collecting maple syrup as a child. At the same time, he also remembered the work involved: from lugging buckets around on an unstable snow mobile to accidentally burning the mixture and making all the effort for naught. So he set out to make things a little easier this time around by building his own evaporator.

The build starts as many do, with a surplus 44-gallon drum. With an off-the-shelf kit, and some cutting and welding, it’s readily repurposed into a stove capable of burning wood in a roaring fire. From there, it’s a simple matter of making a few further incisions to install warming trays, used to hold the takings from the maple trees. There, the mixture can be boiled down into the tasty, delicious substance that goes so perfectly on pancakes.

The build has the dual benefits of both easing the boiling process and keeping the user warm while doing so. Already, the rig has proven itself as an adept heater, and we’re sure it will only prove more popular once it’s producing sweet maple syrup en mass. If that’s not enough, consider building an entirely automated system in your back yard!

A Nifty Tool For Separating Magnets

February 15, 2020 by Lewin Day 3 Comments

Neodymium magnets are fun to play with, largely thanks to their incredibly strong magnetic field. This also gives them plenty of applications where other magnets won’t cut the mustard. This very strength is also a drawback, making them difficult to work with and posing a danger to squishy human bodies. To help ease the task, [RandomCitizen4] developed a handy magnet separator tool.

The tool is similar in design to a pair of scissors, with two blades that are slid together when the handles are squeezed. The design is subtly different, however, with plastic blades that slide in between the gaps of a pair of magnets stuck together, pushing them apart. With just three parts to be 3D printed, a handful of fasteners and a rubber band, the tool is easy to build, too.

As someone who has spent significant time sliding magnets apart on the edge of a desk, wearing away the skin on my hands in the process, this tool would certainly come in handy. It might also be useful if you find yourself experimenting with magswitches or similar. Video after the break.

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This Servo Actuated Multimeter Does The Twist

February 14, 2020 by Tom Nardi 9 Comments

This tip comes our way courtesy of [Elad Orbach], who’s been experimenting with a device that uses a servo to turn the function dial on a multimeter. It’s something you can put together in a few minutes with leftovers from the parts bin, and as you can see in the video after the break, the basic concept seems to be sound enough.

As to finding a practical reason for spinning the switch on your meter with a servo, that’s left largely as an exercise for the reader. [Elad] hints at the possibility of using such a setup to help automate repetitive testing, which we could see being useful especially in combination with a foot pedal that allows you to switch modes without having to put the probes down. The same basic idea could also be helpful as an assistive device for those who have difficulty grasping or limited dexterity.

Whether top of the line or bottom of the barrel, the multimeter is easily the hardware hacker’s most frequently used tool (beyond the screwdriver, perhaps). We’ve seen plenty of projects that try to graft additional features onto this common gadgets, though automation isn’t usually among them.

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It Ain’t Over ‘Til The Paperwork Is Done: Test Driving TiddlyWiki

February 14, 2020 by Al Williams 25 Comments

Working on projects is fun. Documenting them is often not so much. However, if you want anyone to duplicate your work — or even just want to remember what you were doing a few years ago when something needs upgrading or repairing.

There’s a ton of ways to keep track of the details of your projects. We love seeing how things come together and of course we’re happy to suggest documenting on Hackaday.io. But sometimes, you just want to keep your own notes to yourself. There’s always a notebook, of course, but that seems kind of old fashioned. A lot of projects are on Wikis but you hate to stand up a web server and a Wiki instance just to keep notes. But what if you could have a local Wiki with minimal setup?

I recently came across TiddlyWiki and decided to take it for a spin. Join me after to break to see what it’s all about.

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