Transforming EDF Backpack For A Speed Boost

February 3, 2024 by Danie Conradie 18 Comments

Fighting against a tough headwind on your daily cycle can be a drag, but [Emiel] of The Practical Engineer, has a loud and bold solution. In the Dutch video after the break, he builds a transforming backpack with two electric ducted fans (EDFs), and takes to the bike paths.

An EDF moves a small volume of air at high velocity, which doesn’t make them great for low speed applications. But they’re nice and compact, and safer than large propellers. [Emiel] didn’t skimp on the rest of the hardware, with the motors attached to metal 3D printed arms, mounted on a machined aluminum steel plate.

The arms were printed courtesy of a sponsor, and created via generative design in Fusion 360 to make them both light and strong. A pair of large servos swing the arms up, while smaller servos rotate the motors into the horizontal position. The arm servos are controlled by an Arduino, and activated by a simple toggle switch attached to the backpack’s shoulder strap. A wireless remote similar to that of an electric skateboard is used to control the EDFs.

Fitted in a [Emiel]’s old backpack, the result looks somewhat innocuous (if you don’t look too closely) until it unfolds its hidden power—twin jets ready to blast away any pesky headwinds with the push of a button. It’s a fun solution that is sure to attract attention, and a great excuse to create heavy duty mechanics.

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This Time It’s Toyota: Takata Airbag Recalls Continue

February 1, 2024 by Jenny List 22 Comments

The automotive industry is subject to frequent product recalls, as manufacturers correct defects in their vehicles that reveal themselves only after some use. While such events may be embarrassing for a marque, it’s not necessarily a bad thing — after all, we would rather put our trust in a carmaker prepared to own up and fix things rather than sweep their woes under the carpet.

There’s one recall that’s been going on for years which isn’t the vehicle manufacturer’s fault though, and now it seems Toyota are the latest to be hit, with some vehicles as old as two decades being part of it. Long time Hackaday readers will probably recognize where this is going as we’ve covered it before; at its centre are faulty airbag charges from Takata, and the result has been one of the largest safety related recalls in automotive history.

An automotive airbag is a fabric structure inflated at high speed by a small explosive charge when triggered by the sharp deceleration of an incident. It is intended to cushion any impact the occupant might make upon the car’s interior. The problem with the faulty Takata units is that moisture ingress could alter the properties of the charge, and this along with corrosion could increase its power and produce a hail of metal fragments on detonation.

Our colleague [Lewin Day] has penned a series of informative and insightful investigations of the technology behind the Takata scandal, going back quite a few years. With such relatively ancient vehicles now being recalled we can’t help wondering whether it would be easier for Toyota to run a buyback scheme and take the cars off the road rather than fix them in this case, but we’re curious as non automotive safety engineers why the automotive airbag has evolved in this manner. Why is one of very few consumer explosive devices not better regulated, why is it sold with an unlimited lifetime, and why are they not standardized for routine replacement on a regular schedule just like any other vehicle consumable?

2003-2004 Toyota Corolla: IFCAR, Public domain.

The Gyro Monorail: How To Make Trains Better With A Gyroscope

January 31, 2024 by Maya Posch 11 Comments

The gyroscopic system for gyro monorail trains that Brennan developed. (Credit: Primal Space)

Everyone who has ever handled a spinning gyroscope found themselves likely mesmerized by the way it absolutely maintains its orientation even when disturbed. Much of modern technology would be impossible without them, whether space telescopes or avionics. Yet during the early 20th century a much more radical idea was proposed for gyroscopes, one that would essentially have turned entire trains into gyroscopes. This was the concept of the Gyro Monorail, with Louis Brennan being among those who built a full-sized, working prototype in 1910, with its history and fate covered in detail by [Primal Space], along with an accompanying video.

At first glance it may seem rather daft to have an entire train balancing on a single rail track, using nothing but gyroscopic forces to keep the entire contraption level and balanced even when you feel the thing should just tip over. Yet the gyroscopic system that Brennan created and patented in 1903 turned out to function really well, and reliably kept the train on its single track. Key to this was the use of two gyroscopic wheels, each spinning in an opposite direction, with a pneumatic system linked to a gear system between the two wheels that used the gyroscope’s precession in corners to quickly establish a new balance.

Despite this success, investors were unconvinced, and regular trains were already firmly established, and the system would also require that each car had its own gyro system. Even so, the idea of the gyro monorail never truly died, as evidenced by the recently created German MonoCab-OWL project. This targets converting single-rail sections into dual-rail, bi-directional service with no infrastructure investment required.

Thanks to [Stephen Walters] for the tip.

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Making An Aircraft Wing Work For An Audience

January 31, 2024 by Jenny List 3 Comments

Many of us will have sat and idly watched the flaps and other moving parts of an airliner wing as we travel, and it’s likely that most of you will know the basics of how an aircraft wing works. But there’s more to an aircraft wing than meets the eye, which is why the Aerospace Bristol museum has an Airbus A320 wing on display. [Chris Lymas] was part of the team which turned a surplus piece of aircraft into an interactive and working exhibit, and he told the Electromagnetic Field audience all about it in his talk Using Arduinos to Resurrect an Airliner Wing.

The talk starts with an explanation of how a variable surface wing works, and then starts to talk about the control systems employed. We’re struck with the similarity to industrial robots, in that this is a a powerful and thus surprisingly dangerous machine to be close to. The various moving surfaces are moved by a series of shafts and gearboxes, driven by a DC motor. Running the show is an Arduino Mega, which has enough interfaces for all the various limit switches.

It’s fascinating to see how the moving parts in an airliner wing work up close, and we’re impressed at the scale of the parts which keep us safe as we fly. Take a look, the video is below the break.

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Resistor Swap Gives Honda Insights More Power

January 31, 2024 by Bryan Cockfield 122 Comments

A common complaint around modern passenger vehicles is that they are over-reliant on electronics, from overly complex infotainment systems to engines that can’t be fixed on one’s own due to the proprietary computer control systems. But even still, when following the circuits to their ends you’ll still ultimately find a physical piece of hardware. A group of Honda Insight owners are taking advantage of this fact to trick the computers in their cars into higher performance with little more than a handful of resistors.

The relatively simple modification to the first-generation Insight involves a shunt resistor, which lets the computer sense the amount of current being drawn from the hybrid battery and delivered to the electric motor. By changing the resistance of this passive component, the computer thinks that the motor is drawing less current and allows more power to be delivered to the drivetrain than originally intended. With the shunt resistor modified, which can be done with either a bypass resistor or a custom circuit board, the only other change is to upgrade the 100 A fuse near the battery for a larger size.

With these two modifications in place, the electric motor gets an additional 40% power boost, which is around five horsepower. But for an electric motor which can output full torque at zero RPM, this is a significant boost especially for a relatively lightweight car that’s often considered under-powered. It’s a relatively easy, inexpensive modification though which means the boost is a good value, although since these older hybrids are getting along in years the next upgrade might be a new traction battery like we’ve seen in the older Priuses.

Thanks to [Aut0l0g1c] for the tip!

Ground-Effect Vehicle To Carry Passengers Around Hawaii

January 27, 2024 by Bryan Cockfield 31 Comments

Although Hawaii used to have a ferry service to access the various islands in the archipelago, due to environmental and political issues, air travel is now the only way to island-hop. Various companies have tried to fill this transportation gap, but have all been stymied for one reason or another. The latest to attempt to solve this problem is a unique one, however. The Hawaii Seaglider Initiative is currently testing a ground-effect vehicle for inter-island passenger service that hopes to use the unique characteristics of this type of aircraft to reduce costs and limit environmental concerns.

The Seaglider, with backing from the Hawaii state government and various corporate interests like Hawaiian Airlines, is actually an amalgamation of three different types of vehicle. It’s capable of operating like a normal, hulled boat at low speeds but has a hydrofoil for operating at higher speeds. Beyond that, its wings give it enough lift to leave the water but stay in ground-effect flight, flying low to the water to reduce drag and improve lift when compared to an aircraft flying out of the ground effect. The efficiency gains from this type of flight are enough that the Seaglider can use electric motors and batteries to make the trips from island to island.

While the ferry is not yet in service, flight testing of the vehicle is scheduled for this year. Ground-effect vehicles of this type do have a large number of obstacles to overcome, whether they’re huge military vehicles like the Ekranoplanes of the Soviet Union or even small remote-controlled crafts, including difficulty with rough seas and having to operate in a harsh salt water environment.

San Francisco Sues To Keep Autonomous Cars Out Of The City

January 26, 2024 by Maya Posch 32 Comments

Although the arrival of self-driving cars and taxis in particular seems to be eternally ‘just around the corner’ for most of us, in an increasing number of places around the world they’re already operational, with Waymo being quite prevalent in the US. Yet despite approval by the relevant authorities, the city of San Francisco has opted to sue the state commission that approved Google’s Waymo and GM’s Cruise. Their goal? To banish these services from the streets of SF, ideally forever.

Whether they will succeed in this seems highly doubtful. Although Cruise has lost its license to operate in California after a recent fatal accident, Waymo’s track record is actually quite good. Using public information sources, there’s a case to be made that Waymo cars are significantly safer to be in or around than those driven by human operators. When contrasted with Cruise’s troubled performance, it would seem that the problem with self-driving cars isn’t so much the technology as it is the safety culture of the company around it.

Yet despite Waymo’s better-than-humans safety record, it is regarded as a ‘nuisance’, leading some to sabotage the cars. The more reasonable take would seem to be that although technology is not mature yet, it has the overwhelming advantage over human drivers that it never drives distracted or intoxicated, and can be deterministically improved and tweaked across all cars based on experiences.

These considerations have been taken into account by the state commission that has approved Waymo operating in SF, which is why legal experts note that SF case’s chances are very slim based on the available evidence.