Building A Lightsaber And Scoring A World Record, Too

As we all know, the lightsaber is an elegant weapon, for a more civilized age. [Alex Burkan] is doing what he can to bring that technology to fruition, and even secured a Guinness World Record in the process.

Melty melty.

The build relies on an electrolyzer, splitting water into hydrogen and oxygen gas which is stored in a small tank. This gas can then be released and combusted in a burning stream, creating a weapon with a vague resemblance to a movie-spec lightsaber. With the hydrogen torch burning at temperatures of thousands of degrees, it’s hot enough to melt steel just like in the films.

While the concept of operation is simple, actually building such a device in a handheld size is incredibly difficult. [Alex] highlights key features such as the flashback arrestor that stops the gas tank exploding, and the output nozzle that was carefully designed to produce a surprisingly long and stable flame.

The resulting device only burns for 30 seconds, so you’ve only got a short period of time to do what you need to do. However, unlike previous designs we’ve seen, it doesn’t use any external gas bottles and is entirely self-contained, marking an important step forward in this technology. Video after the break.

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A row of electromagnetic coils fastened to a metal track

Propel Paper Planes, Bisect Sausages With Electromagnets

Are you still launching paper airplanes using your hands? That’s like a baby’s toy! [Tom Stanton] and his homebrew electromagnetic rail launcher are sure to bring your paper airplane game into the 21st century.

To be fair, these kinds of linear motors can be used for more than just launching paper airplanes, and can already be found in niche industrial applications, mass transportation systems and roller coasters. And, yes, the potential to leverage electromagnetism in the theater of war is also being vigorously explored by many of the world’s superpowers in the form of Gauss rifles and railguns. In the meantime, the video (after the break) proves that it’s entirely possible to build a rudimentary yet effective linear motor in your makerspace, using relatively basic components and fundamental physics.

In short, these launch systems use electromagnetism and well timed electronics to propel a mass of magnetic material down a straight (or sometimes curved) track. Multiple pairs of coils are placed along the track, with each pair subsequently energized by high current as the payload approaches. By using many coils in succession, the mass and its payload can be accelerated to high speed.

While a homemade rail launcher is unlikely to turn the tides of war, [Tom Stanton] explores their lethal potential with an experiment involving high-speed video and supermarket sausages, with gruesome results.

If you’re looking for more, why not check out our our previous coverage on electromagnetic weaponry?

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Those Bullet Effects In Terminator 2 Weren’t CGI

Remember Terminator 2? Guns were nearly useless against the murderous T-1000, played by Robert Patrick. Bullets fired at the “liquid metal” robot resulted only in a chrome-looking bullet splash that momentarily staggered the killing machine. The effects were done by Stan Winston, who died in 2008, but a video and short blurb shared by the Stan Winston School of Character Arts revealed, to our surprise and delight, that the bullet impact effects were not CGI.

How was this accomplished? First of all, Winston and his team researched the correct “look” for the splash impacts by firing projectiles into mud and painstakingly working to duplicate the resulting shapes. These realistic-looking crater sculpts were then cast in some mixture of foam rubber, and given a chromed look by way of vacuum metallizing (also known as vacuum deposition) which is a way of depositing a thin layer of metal onto a surface. Vacuum deposition is similar to electroplating, but the process does not require the object being coated to have a conductive surface.

These foam rubber splash patterns — which look like metal but aren’t — were deployed using a simple mechanical system. A variety of splashes in different sizes get individually compressed into receptacles in a fiberglass chest plate. Covering each is a kind of trapdoor, each held closed by a single pin on a cable.

To trigger a bullet impact effect, a wireless remote control pulls a cable, which pulls its attached pin, and the compressed splash pattern blossoms forth in an instant, bursting through pre-scored fabric in the process. Sadly there are no photos of the device itself, but you can see it in action in the testing video shared by the Stan Winston School, embedded below.

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Joel showing off his webshooter

Spider-Man Swings A Little Closer To Reality

Despite reading Hackaday daily and seeing the incredible things that people do, something comes along that just sort of blows you away every once in a while. Sometimes it’s just technically impressive, but often it is just, “I didn’t think that anyone would try this or even think of this.” [Joel Creates] is one such example with his Spider-Man wrist-mounted web-shooters.

Previously, [Joel] had built a web-slinging system based around a pressurized tank of hot glue worn like a backpack. What it lacked in miniaturization, it made up for in functionality. However, [JT of Build IRL] created a grappling-based Spider-Man system that fired ropes which got [Joel] thinking that perhaps the hot glue and the grappling system could be combined for a smaller overall package.

His solution is quite simple. Old CO2 cartridges filled with glue and a small nozzle drilled in are loaded into a quick-connect fitting. The hot glue is heated via an induction coil on a small tool belt before loading. A thermally insulating layer of paint and micro-vacuum spheres on the canister helps [Joel] place it in the wrist shooter without burning himself. A bike tire inflator with a lever-activated system forms the main assembly of the shooter. Using compressed air, the system fires a glob of hot glue at a surface and a metal web-shaped disk with holes and a rope attached to the blob of hot glue. As the glue rapidly cools, the metal disk provides a lot of surfaces for the adhesive to hang onto. Overall, the results are pretty impressive, but the engineering challenges make for an exciting journey. Everything from failed prototypes to failed power supplies seems to happen on this build.

Combined with some electromagnets, you could really have the whole spider package.

Thanks [Carson B] for sending this one in! Video after the break.

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Giant working NERF gun runs on Arduino.

Giant Working NERF Gun Runs On Tiny Arduino

Well, here it is: a shoe-in for the new world’s largest NERF gun. (Video, embedded below.) The Guinness people haven’t shown up yet to award [Michael Pick], but at 12.5 feet, this baby is over twice as long as the current record holder, which belongs to former NASA mechanical engineer Mark Rober and his now-puny six-foot six-shooter.

We have to wonder if it is technically bigger than the six-shooter, because they seem to be roughly the same scale, except that [Michael] chose a much bigger model to start from. The main body is made from wood, and there are a ton of 3D-printed details that make it look fantastically accurate. The whole thing weighs over 200 pounds and takes at least two people to move it around. We especially love the DIY darts that [Michael] came up with, which are made from a PVC tube inside a section of pool noodle, topped off with a 3D printed piece for that distinctive orange cap.

Propelling those darts at around 50 MPH is a 3,000 PSI air tank connected to an Arduino Pro Mini that controls the trigger and the air valves. While [Michael] hasn’t run the thing quite that high, it does plenty of damage in the neighborhood of 40-80 PSI. As you’ll see in the video after the break, this is quite the ranged weapon. Watch it blow a hole clean through a sheet of drywall and much more.

Want to build something with a bit more stealth? Make it death from above with a NERF quadcopter.

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New Engines Could Propel The B-52 Beyond Its 100th Birthday

First taking to the skies in April 1952, and introduced into the US Air Force in 1955, the B-52 Stratofortress has since become a mainstay of American air power. Originally developed as a nuclear bomber to carry out the critical deterrence role, changing realities saw it delivering solely conventional munitions in actual operations.

Of 744 B-52s originally built, 76 remain in service with the Air Force and Air Force Reserve. This fleet is set to go on flying beyond the type’s 100th birthday, into 2050 and beyond. To reach that milestone, a new engine package will be key to keeping these birds in the air.

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Get Some Close Air Support With A Nerf Drone

Working from home has the major advantage of spending more time with loved ones, but it all that time can sometimes lead to friction. [Cory] found that Nerf battles with his kids is an effective way to blow off some steam, but felt he was getting a bit too much exercise in the process. Instead, he equipped an FPV quadcopter with a 3D printed Nerf gun to take his place.

Since manually reloading the Nerf gun after every shot wasn’t an option, he needed to create an autoloader. The darts are propelled by a pair of brushless drone motors mounted side-by-side, with just enough space for a dart the squeeze between. The motors are allowed to spin up, and then a dart is loaded servo-operated plunger, out of an off-the-shelf Nerf magazine. The motors ESCs and servo is controlled by an Arduino Nano, which receives the fire command from one of the spare outputs on the drone’s flight controller. To nerf gear is easily removable from the drone, so [Cory] to also fly the drone on more peaceful missions. See the video of one of the battles after the break. [Cory] might need to find an alternative control location to prevent himself being used as cover by his adversaries.

Nerf guns are a fun and harmless way to live out your sci-fi warfare fantasies, especially with the technology we have available these days. From FPV sentry guns to auto-aiming rifles, and heavy artillery, anything is possible.

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