Lithium-Ion Batteries: WHY They Demand Respect

November 4, 2025 by Arya Voronova 62 Comments

This summer, we saw the WHY (What Hackers Yearn) event happen in Netherlands, of course, with a badge to match. Many badges these days embrace the QWERTY computer aesthetic, which I’m personally genuinely happy about. This one used 18650 batteries for power, in a dual parallel cell configuration… Oh snap, that’s my favourite LiIon cell in my favourite configuration, too! Surely, nothing bad could happen?

Whoops. That one almost caught me by surprise, I have to shamefully admit. I just genuinely love 18650 cells, in all glory they bring to hardware hacking, and my excitement must’ve blindsided me. They’re the closest possible entity to a “LiIon battery module”, surprisingly easy to find in most corners of this planet, cheap to acquire in large quantities, easy to interface to your projects, and packing a huge amount of power. It’s a perfect cell for many applications I and many other hackers hold dear.

Sadly, the 18650 cells were a bad choice for the WHY badge, for multiple reasons at once. If you’re considering building a 18650-based project, or even a product, let me show you what exactly made these cells a bad fit, and how you might be able to work around those limitations on your own journey. There’s plenty of technical factors, but I will tell you about the social factors, because these create the real dealbreaker here. Continue reading “Lithium-Ion Batteries: WHY They Demand Respect” →

A cyberdeck/portable PC sits on a deck rail in the sun.

T3rminal Cyberdeck Has Looks To Die For

May 1, 2024 by Kristina Panos 7 Comments

One of the greatest things about the hacker ecosystem is that whole standing-on-the-shoulders-of-giants thing. Somebody makes something and shares it, and then someone else takes that thing and remixes it, sometimes making it objectively better. For their T3rminal cyberdeck, [calebholloway08] was inspired by a number of projects and came up with something that looks simply fantastic.

Whether you want to call this beauty a cyberdeck or a mobile PC, the guts are what you might expect — a Raspberry Pi 4, an affordable mini keyboard, and a touch screen. But this one took some doing, as in [calebholloway08] had to do a little bit of surgery on the Pi 4, the PiSugar S plus power supply platform, and the display. But you shouldn’t let that stop you from standing on the shoulders of giants, as [calebholloway08] provides (or guides you towards) clear instructions for all three mods.

One thing [calebhollway08] would have done differently was to use something other than a 18650 battery for power, like a 21700. The question is, what will you do differently?

Maybe this is a little too small for you. If so, check out this EMP-protected cyberdeck.

Hackaday Prize 2022: A Backup Battery Pack

September 5, 2022 by Lewin Day 10 Comments

These days, we’re all running around toting smartphones and laptops that could always use a bit more charge. Portable battery packs have become popular, and [Anuradha] has designed one that packs plenty of juice to keep everything humming.

The pack is designed to be charged via solar panels, at 18 V and up to 5 A of current. It’s intended to work with a Maximum Power Point Tracking module to ensure the maximum energy is gained from the sunshine available. For storage, the pack relies on 75 individual 18650 lithium cells, arranged with 3 cells in series, each with 25 in parallel (3s25p). They’re spot welded together for strength and good conductivity. Nominally, the output voltage is on the order of 10-12 V. The included battery management system (BMS) will allow an output current up to 100 A, and the pack can be used with an AC inverter to power regular home appliances.

Overall, it’s a tidy pack that’s more than capable of keeping a few devices charged up for days at a time. If you’re building something similar yourself, though, just be sure to package it well and keep it protected. So many lithium batteries can quickly turn fiery if something goes wrong, so store and use it appropriately! Fear not, however – we’ve got a guide on how to do just that.

Rugged Solar Generator Packs A Punch

September 7, 2021 by Dave Rowntree 29 Comments

Hackaday Prize 2021 entrant [Philip Ian Haasnoot] has been building a well-polished power bank. But this is no ordinary little power bank the like you would throw in your rucksack for a day out. No, this 2.5 kW luggable power bank is neatly encased in a tough, waterproof Pelican 1550 case, and is suitably decked out with all the power sockets you could possibly need for a long weekend of wilderness camping and photography.

Testing the hand-built 18650 based battery bank — Boy, that’s a lot of tab welding

This box sports USB-C and USB 3.0 connectors for gadget charging, as well as 12 VDC cigarette lighter and XT-60 ports for high-drag devices. Also it provides a pair of 120 VAC sockets via an integrated inverter, which at 1.5 kW could run a small heater if you were really desperate, but more likely useful to keep your laptop going for a while. Now if only you could get Wi-Fi out in the desert!

[Philip] doesn’t actually talk much about the solar panels themselves, but we know the box contains a 600 W MPPT boost converter to take solar power in, and feed the LiPo battery pack in the correct manner.

The battery pack is custom-made from salvaged and tested 18650 cells, as you would expect, which we reckon took an absolute age to make by hand. The whole project is nicely finished, and looks like something we’d be happy to throw in the back of the car before heading out into our local wilderness.

As [Philip] says in the project description, it’s a tough job to carry enough power and keep all his drones, cameras and lighting equipment charged, not mention helping prevent the campsite occupants from freezing overnight during the chilly Arizona nights.

Many power bank designs have graced these fair pages over the years, like this rather polished build, and long may they continue to do so.

Teardown: Wonder Bible

June 22, 2020 by Tom Nardi 91 Comments

Even the most secular among us can understand why somebody would want to have a digital version of the Bible. If you’re the sort of person who takes solace in reading from the “Good Book”, you’d probably like the ability to do so wherever and whenever possible. But as it so happens, a large number of people who would be interested in a more conveniently transportable version of the Bible may not have the technological wherewithal to operate a Kindle and download a copy.

Which is precisely the idea behind the Wonder Bible, a pocket-sized electronic device that allows the user to listen to the Bible read aloud at the press of a button. Its conservative design, high-contrast LED display, and large buttons makes it easy to operate even by users with limited eyesight or dexterity.

The commercial for the Wonder Bible shows people all of all ages using the device, but it’s not very difficult to read between the lines and see who the gadget is really aimed for. We catch a glimpse of a young businessman tucking a Wonder Bible into the center console of his expensive sports car, but in reality, the scenes of a retiree sitting pensively in her living room are far closer to the mark.

In truth, the functionality of the Wonder Bible could easily be replicated with a smartphone application. It would arguably even be an improvement by most standards. But not everyone is willing or able to go that route, which creates a market for an affordable stand-alone device. Is that market large enough to put a lot of expense and engineering time into the product? Let’s crack open one of these holy rolling personal companions and find out.

Continue reading “Teardown: Wonder Bible” →

Building A Serious Solar Inverter Battery Pack

May 27, 2020 by Lewin Day 35 Comments

If you’re out in the wilderness, having plenty of electricity on hand is a blessing. Eschewing fossil fuels, [LithiumSolar] is, as their name suggests, a fan of other technologies – undertaking the construction of a 3.5kWh solar generator that’s rugged and ready for the outdoors.

The build starts with 18650 lithium-ion cells sourced from a recycler, packed inside obsolete modem battery packs. After harvesting 390 cells, the best 364 are chosen and assembled into plastic holders to create a 14S26P configuration. A spot welder is employed to weld the pack together, with XT60 connectors used as the main bus connectors, albeit in a very non-standard configuration. Balance leads are hooked up to a 14S battery management system, to keep things in check. The huge pack is then installed inside a stout Craftsman toolbox, along with a MPPT solar charger module, and a 1500W inverter for output.

The build video is a great resource for anyone interested in building custom 18650 packs or battery solar power systems. [LithiumSolar] does a great job of clearly explaining each step and the reasons for part selections along the way. Of course, in a neat dovetail to this project, we’ve even seen solar-powered spot welders before – which would be useful if you need to replicate this build out in the field somewhere. Video after the break.

Continue reading “Building A Serious Solar Inverter Battery Pack” →

DIY Geiger Counter Is Sure To Generate Clicks

August 19, 2019 by Kristina Panos 19 Comments

On the outside, a Geiger counter seems like a complicated thing. And you might think a device that detects a dangerous, mostly invisible threat like radiation should be complicated. But they’re actually pretty simple. The Geiger-Muller tube does most of the work, which boils down to detecting brief moments of conductivity caused by chain reactions of charged particles in radioactive materials.

[Prabhat_] wanted to build a unique-looking Geiger counter, and we’d say that this slick, Star Trek-esque result succeeds. A well-organized display shows the effective dose rate, counts per minute, and cumulative dose, which can be displayed in either microsieverts or millirems. We dig the 3D printed case design, because we like to see form follow function.

The counter is powered by an 18650 cell that’s DC-to-DC boosted to 400+ volts. A NodeMCU processes the signal coming in from the G-M tube and expresses it in both clicks and LED blinks, both of which can be toggled on or off from the home screen. The alert threshold can be customized in the settings, which means the point at which green changes to red.

Click-click-click past the break for [prabhat_]’s great walk-through video, where he tests it with uranium ore and a thoriated gas lantern mantle.

If you want to take the opposite approach and get to clicking ASAP, well, fire up your hot glue gun and dump out your scrap bin.

Continue reading “DIY Geiger Counter Is Sure To Generate Clicks” →