Camera Slider Uses Repositionable Rail To Do Rotational Moves

December 23, 2024 by Lewin Day 2 Comments

You can buy motorized camera sliders off-the-shelf, but they’re pretty costly. Alternatively, you can make one yourself, and it’s not even that hard if you’re kitted out with a 3D printer. [Creative 3D Printing] did just that with a nifty design that adds rotation into the mix. Check it out in the video below.

Why should a camera get all the fun? Try your phone.

The basic slider is built out of 3D-printed components and some good old aluminum extrusion. A small 12-volt motor trucks the camera cart back and forth using a leadscrew. It’s torquey enough and slow enough that there isn’t much need for more advanced control—the motor just does the job. There’s also a limit switch set up to trigger a neat auto-reverse function.

The neat part, though, is the rotational mechanism. A smooth steel rod is attached to the slider’s housing, which can be set up in a straight line or aligned diagonally if desired. In the latter case, it rotates the mounting on the camera cart via a crank, panning the camera as it moves along the slider’s trajectory.

It’s a mechanically sophisticated design and quite unlike most of the camera sliders we feature around these parts.

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Handheld Satellite Dish Is 3D Printed

December 23, 2024 by Bryan Cockfield 2 Comments

Ham radio enthusiasts, people looking to borrow their neighbors’ WiFi, and those interested in decoding signals from things like weather satellites will often grab an old satellite TV antenna and repurpose it. Customers have been leaving these services for years, so they’re pretty widely available. But for handheld operation, these metal dishes can get quite cumbersome. A 3D-printed satellite dish like this one is lightweight and small enough to be held, enabling some interesting satellite tracking activities with just a few other parts needed.

Although we see his projects often, [saveitforparts] did not design this antenna, instead downloading the design from [t0nito] on Thingiverse. [saveitforparts] does know his way around a satellite antenna, though, so he is exactly the kind of person who would put something like this through its paces and use it for his own needs. There were a few hiccups with the print, but with all the 3D printed parts completed, the metal mesh added to the dish, and a correctly polarized helical antenna formed into the print to receive the signals, it was ready to point at the sky.

The results for the day of testing were incredibly promising. Compared to a second satellite antenna with an automatic tracker, the handheld 3D-printed version captured nearly all of the information sent from the satellite in orbit. [saveitforparts] plans to build a tracker for this small dish to improve it even further. He’s been able to find some satellite trackers from junked hardware in some unusual places as well. Antennas seem to be a ripe area for 3D printing.

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3D Printed Blaster Does It With Compliant Components

December 17, 2024 by Donald Papp 17 Comments

The ease of integrating bendy parts into designs is one of 3D printing’s strengths. A great example of this is [uhltimate]’s six-shot blaster which integrates several compliant mechanisms. The main blaster even prints in one piece, so there’s not even any assembly required.

The ergonomics are unconventional, but the design is pretty clever.

The blaster itself has three main parts: the trigger, the sear, and the striker. Each of them rely on compliant mechanisms in order to function. The user pulls back the trigger, which hooks into and pulls back the striker. When the trigger is pulled back far enough, the sear releases the striker. This zips forward and slams into a waiting projectile, sending it flying.

The other interesting part is the projectiles and magazine in which they sit. The magazine fits onto the front of the blaster and pulling the trigger allows the magazine to drop down, putting the next projectile into firing position. After the final round is fired, the empty magazine falls away. It’s a pretty clever design, even if the ergonomics are a little unusual and it relies on gravity in order to feed. Tilt it too far sideways or upside down, and it won’t load properly.

We’ve seen compliant mechanisms used for projectile firing before, but this design really raises the bar in the way it does more than just firing the striker.

3D printing allows rapid iteration of designs, which makes devices that rely on compliant mechanisms much easier to develop and fine-tune.

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Origami-Inspired, Self-locking Structures With 3D Printing

December 13, 2024 by Donald Papp 1 Comment

Researchers recently shared details on creating foldable, self-locking structures by using multi-material 3D printing. These origami-inspired designs can transition between flat and three-dimensional forms, locking into place without needing external support or fasteners.

The 3D structure of origami-inspired designs comes from mountain and valley fold lines in a flat material. Origami designs classically assume a material of zero thickness. Paper is fine, but as the material gets thicker things get less cooperative. This technique helps avoid such problems.

An example of a load-bearing thick-film structure.

The research focuses on creating so-called “thick-panel origami” that wraps rigid panels in a softer, flexible material like TPU. This creates a soft hinge point between panels that has some compliance and elasticity, shifting the mechanics of the folds away from the panels themselves. These hinge areas can also be biased in different ways, depending on how they are made. For example, putting the material further to one side or the other will mechanically bias that hinge to fold into either a mountain, or a valley.

Thick-panel origami made in this way paves the way towards self-locking structures. The research paper describes several different load-bearing designs made by folding sheets and adding small rigid pieces (which are themselves 3D printed) to act as latches or stoppers. There are plenty of examples, so give them a peek and see if you get any ideas.

We recently saw a breakdown of what does (and doesn’t) stick to what when it comes to 3D printing, which seems worth keeping in mind if one wishes to do some of their own thick-panel experiments. Being able to produce a multi-material object as a single piece highlights the potential for 3D printing to create complex and functional structures that don’t need separate assembly. Especially since printing a flat structure that can transform into a 3D shape is significantly more efficient than printing the finished 3D shape.

Swapping Batteries Has Never Looked This Cool

November 29, 2024 by Donald Papp 39 Comments

We don’t know much more than what we see with [Kounotori_DIY]’s battery loader design (video embedded below) but it just looks so cool we had to share. Watch it in action, it’ll explain itself.

Before 3D printers made it onto hobbyist workbenches, prototyping something like this would have been much more work.

[Kounotori_DIY] uses a small plastic linear guide as an interface for an 18650 battery holder and as you can see, it’s pretty slick. A little cylindrical container slides out of the assembly, allowing a spent cell to drop out. Loading a freshly charged cell consists of just popping a new one into the cylinder, then snapping it closed. The electrical connection is made by two springy metal tabs on either end that fit into guides in the cylindrical holder.

It’s just a prototype right now, and [Kounotori_DIY] admits that the assembly is still a bit big and there’s no solid retention — a good bump will pop the battery out — but we think this is onto something. We can’t help but imagine how swapping batteries in such style with a nice solid click would go very nicely on a cyberdeck build.

It’s not every day that someone tries to re-imagine a battery holder, let alone with such style. Any ideas how it could be improved? Have your own ideas about reimagining how batteries are handled? Let us know in the comments!

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A replica LX System game console inspired by the UFO 50 video game sitting on a wooden desk next to a can of diet Coke.

UFO 50 Inspired LX System Looks Straight Out Of A Video Game

November 28, 2024 by Drew Littrell 14 Comments

They simply don’t make them like they used to, and in the case of this retro LX system build, they only make what never existed in the first place. Earlier this year the long awaited video game UFO 50 released to widespread critical acclaim. The conceit of the game is an interactive anthology of a faux 1980’s game console constructed by a large group of actual indie game developers. Leave it to [Luke], who admitted to UFO 50 to taking over his life, to bring the LX system from the digital screen to the real world.

Each piece of the LX System case was printed on a multi-color filament capable Bambu Labs P1S. Dual XLR jacks wired up as USB serve as controller ports, and the controller itself is a repurposed NES style USB controller fitted with a new housing printed with the same filament as the case. Both the prominent front mounted power and “sys” buttons are functional; the latter actually switches to a new game within UFO 50. The brains of this project is a mini Windows PC hooked up to a 9 inch 720p LCD screen which is plenty enough resolution for pixelated look of the games. As impressive as replicating the whole case look is, it’s really brought together by the addition of a 3.5 inch floppy drive. It could be an interesting way to backup save files, provided they fit within 1.44 MB.

In addition to sharing the completed LX System, [Luke] has also made the print files available online along with a list of project materials used. It would be neat to see an alternate color scheme or remix for this working prototype of a console that never actually existed. In the meantime, there are plenty more games to play and discover in UFO 50…there’s 50 of them after all.

via Time Extension

Would An Indexing Feature Benefit Your Next Hinge Design?

November 27, 2024 by Donald Papp 2 Comments

[Angus] of Maker’s Muse has a video with a roundup of different 3D-printable hinge designs, and he points out that a great thing about 3D printing objects is that adding printable features to them is essentially free.

These hinges have an indexing feature that allows them to lock into place, no additional parts needed.

A great example of this is his experimental print-in-place butt hinge with indexing feature, which is a hinge that can lock without adding any additional parts. The whole video is worth a watch, but he shows off the experimental design at the 7:47 mark. The hinge can swing normally but when positioned just right, the squared-off pin within slots into a tapered track, locking the part in place.

Inspired by a handheld shopping basket with a lockable handle, [Angus] worked out a design of his own and demonstrates it with a small GoPro tripod whose legs can fold and lock in place. He admits it’s a demonstration of the concept more than a genuinely useful tripod, but it does show what’s possible with some careful design. Being entirely 3D printed in a single piece and requiring no additional hardware is awfully nice.

3D printing is very well-suited to this sort of thing, and it’s worth playing to a printer’s strengths to do for pennies what one would otherwise need dollars to accomplish.

Want some tips on designing things in a way that take full advantage of what a 3D printer can achieve? Check out printing enclosures at an angle with minimal supports, leveraging the living hinge to print complex shapes flat (and fold them up for assembly), or even print a one-piece hinge that can actually withstand a serious load. All of those are full of tips, so keep them in mind the next time you design a part.