Mini Car Racing Game Really Shows Off Multicolor Printing

July 16, 2025 by Donald Papp 12 Comments

Quality 3D printing is a common hobbyist tool nowadays, and [wontonnn]’s mini arcade car racing game really shows off how 3D printing can bring parts from functional to fantastic. There are quite a few details we like in [wontonn]’s design, so let’s take a closer look.

The mini mechanical game is one of those treadmill-based car racing games in which the player navigates a little car between an onslaught of belt-borne obstacles. A little DC motor spins things up in a modular side assembly, and a hand-cranked option is available. The player’s car attaches via a magnet to a steering arm; if the player’s car gets knocked off the magnet, game over.

Treadmill belt segments print as large pre-assembled pieces, with ends that snap together without connectors. Belts like this are sometimes tricky, so this is worth keeping in mind should one ever need a similar part. Since there are no external fasteners or hardware to depend on, one could resize it easily to suit their own project purposes.

The finishing touches on the whole assembly look great. It used to be that the sort of colors and lettering seen here would come from a sticker or label, but [wontonn] gets clean lines and colors by raising (or sinking) different parts of the design. The checkerboard pattern, for example, has the light squares raised for printing in a different color.

Electromechanical arcade games have an appeal all their own, being a fusion of both mechanical and electric design that comes together in a special way. Want to make your own? Get inspired by the classic Lunar Lander reimagined, or check out this LEGO treadmill racer that takes an entirely different approach to the concept.

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Smart Coffee Table To Guide Your Commute

July 13, 2025 by Ian Bos 8 Comments

One of the simple pleasures of life is enjoying a drive to work… only to get stuck in traffic that you could’ve known about if you just checked before your daily commute. Who are we kidding? There’s almost nothing worse. [Michael Rechtin] saw this as a great opportunity to spruce up his living room with something practical, a coffee table that serves as a traffic map of Cincinnati.

The table itself is fairly standard with mitered joints at the corners and coated in polyurethane. Bolt on a few legs, and you’ve got a coffee table. But the fun comes with the fancy design on top. A CNC-cut map of Cincinnati is laid out under a sheet of glass. Roads and rivers are painted for a nice touch.

Of course, none of the woodcraft is what gets the attention. This is where the LED light show comes in. On top of the map resides an animated display of either road conditions or the other five pre-programmed animations. The animations include color-coded highways or the good ole’ gamer RGB. To control all of the topographic goodness, a Raspberry Pi is included with some power regulation underneath the table. Every minute, the Pi is able to grab live traffic data from the cloud to display on top.

A looker, this project shows how our hacking fun can be integrated directly into our everyday life in more subtle ways. When we want to decorate ourselves, however, we might want to turn to more personal fare. Check out this miniature liquid simulation pendant for some more everyday design.

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Volume Controller Rejects Skeumorphism, Embraces The Physical

July 9, 2025 by Tyler August 34 Comments

The volume slider on our virtual desktops is a skeuomorphic callback to the volume sliders on professional audio equipment on actual, physical desktops. [Maker Vibe] decided that this skeuomorphism was so last century, and made himself a physical audio control box for his PC.

Since he has three audio outputs he needs to consider, the peripheral he creates could conceivably be called a fader. It certainly has that look, anyway: each output is controlled by a volume slider — connected to a linear potentiometer — and a mute button. Seeing a linear potentiometer used for volume control threw us for a second, until we remembered this was for the computer’s volume control, not an actual volume control circuit. The computer’s volume slider already does the logarithmic conversion. A Seeed Studio Xiao ESP32S3 lives at the heart of this thing, emulating a Bluetooth gamepad using a library by LemmingDev. A trio of LEDs round out the electronics to provide an indicator for which audio channels are muted or active.

Those Bluetooth signals are interpreted by a Python script feeding a software called Voicmeeter Banana, because [Maker Vibe] uses Windows, and Redmond’s finest operating system doesn’t expose audio controls in an easily-accessible way. Voicmeeter Banana (and its attendant Python script) takes care of telling Windows what to do.

The whole setup lives on [Maker Vibe]’s desk in a handsome 3D printed box. He used a Circuit vinyl cutter to cut out masks so he could airbrush different colours onto the print after sanding down the layer lines. That’s another one for the archive of how to make front panels.

If volume sliders aren’t doing it for you, perhaps you’d prefer to control your audio with a conductor’s baton.

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Fastener Fusion: Automating The Art Of Counting

July 6, 2025 by Matt Varian 7 Comments

Counting objects is an ideal task for automation, and when focusing on a single type of object, there are many effective solutions. But what if you need to count hundreds of different objects? That’s the challenge [Christopher] tackled with his latest addition to his impressive automation projects. (Video, embedded below.)

[Christopher] has released a series of videos showcasing a containerized counting system for various fasteners, available on his YouTube channel. Previously, he built remarkable devices to count and sort fastener hardware for automated packaging, but those systems were designed for a single fastener type. He effectively highlights the vast complexity of the fastener ecosystem, where each diameter has dozens of lengths, multiple finishes, various head shapes, and more.

To address this, he developed a machine that accepts standardized containers of fastener hardware. These uniform boxes can hold anything from a small M2 countersunk screw to a large M8 cap head bolt and everything in between. To identify the loaded box and determine the appropriate operations, the machine features an RFID reader that scans each box’s unique tag.

Once a box is loaded, the machine tilts it to begin counting fasteners using a clever combination of moving platforms, an optical sensor, and gravity. A shelf first pushes a random number of fasteners onto an adjustable ledge. A second moving platform then sweeps excess fasteners off, leaving only those properly aligned. It’s no surprise this system has nine degrees of freedom. The ledge then moves into view of a sensor from a flatbed scanner, which detects object locations with an impressive 0.04 mm resolution across its length—remarkable for such an affordable sensor. At this point, the system knows how many fasteners are on the ledge. If the count exceeds the desired number, a sloped opening allows the ledge to lift just high enough to release the correct amount, ensuring precision.

The ingenuity continues after the initial count. A secondary counting method uses weight, with a load cell connected to the bin where fasteners drop. A clever over-center mechanism decouples the tilting system from the load cell to ensure accurate readings. We love automation projects, and this one incorporates so many ingenious design elements that it’s sure to inspire others for their future endeavors.

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Turbine Blower 3D Prints Every Part, Including Triple Planetary Gears

June 29, 2025 by Donald Papp 18 Comments

There was a time when print-in-place moving parts were a curiosity, but [Tomek] shows that things are now at a point where a hand-cranked turbine blower with integrated planetary gears can be entirely 3D printed. Some assembly is needed, but there is no added hardware beyond the printed parts. The blower is capable of decent airflow and can probably be optimized even further. Have a look at it work in the video below.

Every piece being 3D printed brings a few advantages. Prefer the hand crank on the other side? Simply mirror everything. Want a bigger version? Just scale everything up. Because all of the fasteners are printed as well as the parts, there’s no worry about external hardware no longer fitting oversized holes after scaling things up (scaling down might run into issues with tolerances, but if you manage an extra-small version, we’d love to hear about it).

There are a few good tips that are worth keeping in mind when it comes to print-in-place assemblies with moving parts. First, changing the seam location for each layer to ‘Random’ helps make moving parts smoother. This helps prevent the formation of a seam line, which can act as a little speed bump that gets in the way of smooth movement.

The other thing that helps is lubrication. A plastic-safe lubricant like PTFE-based Super Lube is a handy thing to have around the workshop and does wonders for smoothing out the action of 3D-printed moving parts. And we can attest that rubbing candle wax on mating surfaces works pretty well in a pinch.

One downside is that the blower is noisy in operation. 3D printed gears (and even printed bearings) can be effective, but do contribute to a distinct lack of silence compared to their purpose-built versions.

Still, a device like this is a sign of how far 3D printing has come, and how it enables projects that would otherwise remain an idea in a notebook. We do love 3D-printed gears.

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Building A 3D-Printed RC Dump Truck

June 27, 2025 by Lewin Day 1 Comment

Whatever your day job, many of us would love to jump behind the controls of a dump truck for a lark. In the real world, that takes training and expertise and the opportunity is denied to many of us. However, you can live out those dreams on your desk with this 3D-printed build from [ProfessorBoots.]

The build exists as two separate parts—the tractor, and the trailer. The tractor is effectively a fairly straightforward custom RC build, albeit with a few additional features to make it fit for purpose. It’s got six wheels as befitting a proper semi, and it has a nifty retractable magnetic hitch mechanism. This lets it hook up to various trailers and unhitch from them as desired, all from a press on the remote. The hitch also has provision for power and control lines that control whatever trailer happens to be attached.

As for the trailer, it’s a side-dumper that can drop its load to the left or right as desired. The dumping is controlled via a linear actuator using a small DC motor and a threaded rod. A servo controls a sliding locking mechanism which determines whether the truck dumps to the left or right as the linear actuator rises up.

The design video covers the 3D printed design as well as some great action shots of the dump truck doing its thing. We’ve featured some builds from [ProfessorBoots] before, too, like this neat 3D-printed forklift . Video after the break.

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Spiral Connector Makes Fastener-Free Assemblies

June 20, 2025 by Donald Papp 11 Comments

[Anton Gaia]’s SPIRAL sculpture resembles an organizer or modern shelving unit, but what’s really interesting is how it goes together. It’s made entirely from assembling copies of a single component (two, if you count the short ‘end pieces’ as separate) without a fastener in sight. [Anton] made the 3D model available, so check it out for yourself!

The self-similar design of the joint, based on the golden spiral, makes a self-supporting joint that requires neither glue nor fasteners.

The ends of each part form a tight, spiral-shaped joint when assembled with its neighbors. Parts connect solely to themselves without any need of fasteners or adhesives.

The end result is secure, scalable, and with a harmonious structure that is very pleasing to look at. Small wonder [Anton] used it as the basis for artistic work. You can see more pictures here.

The design of the joint is based on the golden spiral (which it turns out is also a pretty useful chicken coop architecture.)

The parts lend themselves quite well to 3D printing, and we’d like to take a moment to appreciate that [Anton] shared the .step file instead of just an STL. STEP (or STP) files can be imported meaningfully into CAD programs, making it much easier to incorporate the design into one’s own work. STEP is also supported natively in many 3D printer slicers, so there’s no need to convert formats just to print them.

A brief video describing SPIRAL is embedded just below, with a closer look at how the pieces fit together.

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