Automating 3D Printer Support Hardware

June 6, 2024 by Bryan Cockfield 22 Comments

While 3D printers have evolved over the past two decades from novelties to powerful prototyping tools, the amount of support systems have advanced tremendously as well. From rudimentary software that required extensive manual input and offered limited design capabilities, there’s now user-friendly interfaces with more features than you could shake a stick at. Hardware support has become refined as well with plenty of options including lighting, ventilation, filament recycling, and tool changers. It’s possible to automate some of these subsystems as well like [Caelestis Workshop] has done with this relay control box.

This build specifically focuses on automating or remotely controlling the power, enclosure lighting, and the ventilation system of [Caelestis Workshop]’s 3D printer but was specifically designed to be scalable and support adding other features quickly. A large power supply is housed inside of a 3D printed enclosure along with a Raspberry Pi. The Pi controls four relays which are used to control these various pieces hardware along with the 3D printer. That’s not the only thing the Pi is responsible for, though. It’s also configured to run Octoprint, a piece of open-source software that adds web interfaces for 3D printers and allows their operation to be monitored and controlled remotely too.

With this setup properly configured, [Caelestis Workshop] can access their printer from essentially any PC, monitor their prints, and ensure that ventilation is running. Streamlining the print process is key to reducing the frustration of any 3D printer setup, and this build will go a long way to achieving a more stress-free environment. In case you missed it, we recently hosed a FLOSS Weekly episode talking about Octoprint itself which is worth a listen especially if you haven’t tried this piece of software out yet.

Make A Super Cute LiDAR Measurement Module

June 2, 2024 by Donald Papp 10 Comments

This ultra-cute tiny LiDAR rangefinder project by [gokux] can be thought of as a love letter to the incredible resources and components hobbyists and hackers of all types have access to nowadays. In fact, it all stemmed from coming across a miniscule half-inch 64×32 OLED display module that was simply too slick to pass up.

USB connector for charging on the bottom, hole for distance sensor out the top.

To use it, one simply powers it on and the display will read out the distance in millimeters. The VL53L0X time-of-flight sensor inside works by sending out a laser pulse and measuring how long it takes for the pulse to bounce back. We hope you’re curious about what such a sensor looks like on the inside, because here’s a nifty teardown of these fantastic devices. The device can technically measure distances of up to 2 m, but [gokux] says accuracy drops off after 1 m.

The main components besides the OLED display and VL53L0X sensor are an ESP32-C3 board (which handily integrates battery charging circuitry), 3D-printed enclosure, tiny rechargeable battery, and power switch. The whole thing is under one cubic inch. Not bad, and it even makes a passable keychain. Parts list, code, and 3D model files, including STEP format, are all available if you’d like to spend an afternoon making your own.

Tell Time And Predict The Heavens With This Astronomical Timepiece

May 31, 2024 by Donald Papp 2 Comments

Looking for a new project, or just want to admire some serious mechanical intricacy? Check out [illusionmanager]’s Astronomical Clock which not only tells time, but shows the the positions of the planets in our solar system, the times of sunrise and sunset, the phases of the moon, and more — including solar and lunar eclipses.

One might assume that the inside of the Astronomical Clock is stuffed with a considerable number of custom gears, but this is not so. The clock’s workings rely on a series of tabs on movable rings that interact with each other to allow careful positioning of each element. After all, intricate results don’t necessarily require complex gearing. The astrolabe, for example, did its work with only a few moving parts.

The Astronomical Clock’s mechanical elements are driven by a single stepper motor, and the only gear is the one that interfaces the motor shaft to the rest of the device. An ESP32-C3 microcontroller takes care of everything else, and every day it updates the position of each element as well as displaying the correct time on the large dial on the base.

The video below shows the clock in operation. Curious its inner workings? You can see the entire construction process from beginning to end, too.

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Noodles Time Themselves While Cooking

May 30, 2024 by Bryan Cockfield 24 Comments

Despite the name, so-called “instant” noodles still need to sit for a few minutes before they’re actually ready to eat. Most people would likely use a simple kitchen timer to let them know when it’s time to chow down, but this unique mechanical timer uses the weight of the noodles themselves to power a timing mechanism.

The timer acts in much the same way that a pendulum clock would, in that a weight provides the energy to drive the clock’s mechanism which releases that energy in discrete steps. Besides a few metal parts and some magnets, the majority of the clock is 3D printed with a small platform on the side where the noodles rest. As the platform falls the weight drives the clock mechanism which will finally alert the user when they finish their descent three minutes later with the help of a small bell. There’s even an analog display which shows the number of minutes remaining before the noodles are ready to eat.

As far as single-purpose kitchen appliances go, this is one that we might find ourselves sacrificing some counter space for not only for the usefulness but also for the aesthetic appeal of the visible clock movements and high-quality design. It could even go beside the automatic ramen cooker for when we’re too busy (or lazy) to even boil the water for instant noodles ourselves.

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Clock Mixes Analog, Digital, Retrograde Displays

May 30, 2024 by Bryan Cockfield 6 Comments

Unique clocks are a mainstay around here, and while plenty are “human readable” without any instruction, there are a few that take a bit of practice before someone can glean the current time from them. Word clocks are perhaps on the easier side of non-traditional displays but at the other end are binary clocks or even things like QR code clocks. To get the best of both worlds, though, multiple clock faces can be combined into one large display like this clock build from [imitche3].

The clock is actually three clocks in one. The first was inspired by a binary clock originally found in a kit, which has separate binary “digits” for hour, minute, and second and retains the MAX 7219 LED controller driving the display. A standard analog clock rests at the top, and a third clock called a retrograde clock sits at the bottom with three voltmeters that read out the time in steps. Everything is controlled by an Arduino Nano with the reliable DS3231 keeping track of time. The case can be laser-cut or 3D printed and [imitche3] has provided schematics for both options.

As far as clocks builds go, we always appreciate something which can be used to tell the time without needing any legends, codes, or specialized knowledge. Of course, if you want to take a more complex or difficult clock face some of the ones we’re partial to are this QR code clock which needs a piece of hardware to tell the time that probably already has its own clock on it.

Adaptive Chef’s Knife Provides Better Leverage

May 16, 2024 by Donald Papp 25 Comments

[Colleen] struggled with using a chef’s knife to cut a variety of foods while suffering from arthritis in her wrist and hand. There are knives aimed at people with special needs, but nothing suitable for serious work like [Colleen]’s professional duties in a commercial kitchen.

As a result, the IATP (Illinois Assistive Technology Program) created the Adaptive Chef’s Knife. Unlike existing offerings, it has a high-quality blade and is ergonomically designed so that the user can leverage their forearm while maintaining control.

The handle is durable, stands up to commercial kitchen use, and is molded to the same standards as off-the-shelf knife handles. That means it’s cast from FDA-approved materials and has a clean, non-porous surface. The pattern visible in the handle is a 3D printed “skeleton” over which resin is molded.

Interested? The IATP Maker Program makes assistive devices available to Illinois residents free of charge (though donations in suggested amounts are encouraged for those who can pay) but the plans and directions are freely available to anyone who wishes to roll their own.

Assistive technology doesn’t need to be over-engineered or frankly even maximally efficient in how it addresses a problem. Small changes can be all that’s needed to give people meaningful control over the things in their lives in a healthy way. Some great examples are are this magnetic spoon holder, or simple printed additions to IKEA furnishings.

3D Printed Fidget Knife Snaps Back And Forth All Day Long

May 8, 2024 by Donald Papp 31 Comments

Fidget toys all have a satisfying mechanical action to engage with, and [uhltimate]’s OTF (out the front) “fidget knife” model provides that in spades. The model snaps open and closed thanks to a clever arrangement of springs and latches contained in only three printed pieces.

Here’s how it works: at rest, the mock blade (orange in the image above) is latched in the closed position. As one presses the slider forward, the bottom spring begins to pull up against the blade until it moves far enough to release the latch. When the latch is released, the tension built up in the spring propels the blade outward where it again latches in the open position. Retraction is the same essential process, just in the opposite direction (and using a latch on the opposite side of the blade, which faces the other direction.)

As you may imagine, effective operation depends on the material. The model is designed to be printed in PLA, but [uhltimate] also provides a part variation with a stiffer spring for those who find that basic model isn’t quite up to the task for whatever reason. Smooth surfaces are also helpful for hitch-free operation, but lubrication shouldn’t be necessary.

If this sort of thing is up your alley, don’t miss the satisfying snap action of this 3D printed toggle mechanism, either!

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