Multicolor Print Head Allows RepRap To Print Rainbows

August 27, 2012 by Brian Benchoff 29 Comments

Multicolor 3D printers have been around for a while, but most of these machines – like the Makerbot Replicator – suffer from alignment problems and the inability to mix colors on the fly. [RichRap] came up with an interesting solution to this problem by having three filament extruders feed into a single hot end, allowing him to change and mix colors on the fly.

To print in multiple colors, [RichRap] developed a three-extruder x carriage that sends colored filament to a single hot end. Unlike the Makerbot Replicator, [Rich]’s extruder can mix and blend different colors into each layer of a print.

The electronics portion of the build, [RichRap] controlled the X, Y, and Z axes of his printer with a RAMPS board, but used a slightly modified Sanguinololu board for the extruder motors. A single motor driver for the extruders is connected to a trio of toggle switches, allowing [RichRap] to switch between filaments on the fly.

[Rich] has a very cool build on his hands, but it’s far from a perfect solution. Right now, any one of the three colors can be used to print, but printing with two or three colors simultaneously requires a change in the firmware. We expect someone to solve this problem in the near future, allowing the holy grail of a CMYK print head to come to fruition.

You can see a demo video of [RichRap]’s tri-color print head after the break.

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Help Us Decide If This Huge Reprap Array Is The Largest Fleet To Date

August 23, 2012 by Mike Nathan 27 Comments

30-repraps

Take a minute to think about what your dream job might be.

Done imagining you are a ridiculously wealthy bachelor? Good.

Back here in the real world, [Caleb Cover] has come into what might be one of the coolest hacking-related jobs we’ve seen in awhile. He recently snagged a gig working for Aleph Objects as the fleet master for a large array of 3D printers. His duties include the care and feeding of 30 MiniMax-style repraps, a job description we sure wouldn’t mind having.

Aside from merely gloating about his newfound employment, [Caleb] wrote in asking if we knew of a reprap setup larger than the one he is responsible for. We couldn’t come up with one, but perhaps you can.

Right now, [Caleb] says that he’s working on seeing how well the machines can produce parts to replicate themselves, which will certainly make this the largest collective set of production 3D printers sooner or later.

While you hunt down other large reprap setups at your monotonous desk job, check out the video below to hear the symphony of 3D printing that greets [Caleb] at the door each day.

Think you might have seen a 3D printing setup more massive than this one? ~~Pics~~ Vids or it didn’t happen. Seriously, we want to see em!

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Pwdr, The Open Source Powder Printer

August 8, 2012 by Brian Benchoff 26 Comments

Meet pwdr, the open source 3D printer that is a complete departure from the RepRaps and Makerbots we’ve come to love.

Instead of squirting plastic onto a build surface, pwdr operates just like the very, very expensive powder printers used in industrial settings. Pwdr uses gypsum, ceramics, and concrete for its raw stock and binds these powder granules together with water deposited from an inkjet cartridge.

Inside pwdr there are two bins, one for storing the raw material and another for building the part. The part to be printed is built one layer at a time, just like your regular desktop printer. After each layer is finished, a counter-rotating drum scrapes the raw material over the build area and another layer is printed.

There are a lot of advantages to pwdr versus the melted plastic method of printing used in the Makerbot; because each build is self-supporting, it’s possible to print objects that just couldn’t be made with an extruder-based printer. Pwdr also supports laser sintering, meaning it’s possible for pwdr to make objects out of ABS, Nylon, and even metal.

Right now, pwdr is still in the very early stages of development, but you can build your own powder printer from the files up on Thingiverse. Check out the video of pwdr printing after the break.

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ReactionWare 3D Printed Medicine

August 5, 2012 by Richard Steele 33 Comments

The University of Glasgow has released a Chemistry research paper covering the applicational process of printing pharmaceutical compounds.

Yes thats correct actually printing medication. Using various feedstock of chemicals they see a future where manufacturing your medication from home will be possible. Using standard 3D printing technology it is possible to assemble pre-filled “vessels” in such a way that the required chemical reactions take place to produce the required medication. This will be like having a minature medication manufacturing facility in your home. The possible implications of this could be far reaching.

There would need to be a locked down software etc or certain chemcials restrictions to prevent the misuse of this technology. Prof [Lee Cronin], who came up with the paper’s principal has called this process “reactionware”

Professor [Cronin] found, using this fabrication process, that even the most complicated of vessels could be built relatively quickly in just a few hours.

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Printing Organs With A 3D Printer

July 2, 2012 by Brian Benchoff 24 Comments

[Jordan Miller], [Christopher Chen], and a whole bunch of other researchers at the department of bioengineering at U Penn have figured out a way to print 3D tissues using a 3D printer. In this case, a RepRap modified to print sugar.

Traditional means of constructing living 3D tissues face a problem – in a living body, there’s a whole bunch of vasculature sending Oxygen and nutrients to the interior cells. In vitro, these nutrients can’t get to the cells in the core of a mass of tissue. [Jordan], [Chris], et al. solved this problem by printing a three-dimensional sugar lattice. After encasing this lattice in a gel embedded with living cells, the sugar can be dissolved and the nutrients pumped through the now hollow capillaries in the gel.

If you have access to Nature, the full text article is available here. There’s also a great video showing off this technique after the break.

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Don’t Bring Your 3d Printer To MakerFaire

June 25, 2012 by Caleb Kraft 48 Comments

This could easily be called “the year of the 3d printer”. They are in the news, in every hackerspace, and at every event. This last one is the one I’m going to focus on here. All the coverage we’ve seen as well as our personal experience shows that MakerFaires are filled with 3d printers. At MakerFaire K. C., there were so many that I lost count. I didn’t even bother taking pictures or stopping to look after a while. Many were makerbots, though a few repraps were present too.

If you want to be noticed at MakerFaire, DON’T BRING A 3D PRINTER AS YOUR SOLE DISPLAY.

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InMoov: A 3d Printed Animatronic Hand You Can Download

June 9, 2012 by Caleb Kraft 20 Comments

[Hairygael] has been hard at work designing and building this robot structure that can be completely 3d printed. He’s admittedly not a big electronics person, so most of his focus has been on the design and construction of the bot frame. So far, he as a fully 3d printable (and available for download) hand that you can see in action after the break. Once printed, you’ll have to drill it for your own servos and add your own control system.

You can see the action is quite nice and sturdy in the video. [Hairygael] laments his lack of electronics knowledge when you see him hit roadblocks like multiple finger control. But, just as he points out in the video, we’re positive that some of you who are more familiar with that end of things will undoubtedly make this work well.

[via HackedGadgets]

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