3d printing

813 Articles

3D Printed Cartilage Ushers In Ear-a Of Custom Body Parts

June 29, 2022 by 16 Comments

When it comes to repairing human bodies, there’s one major difficulty: spare parts are hard to come by. It’s simply not possible to buy a knee joint or a new lung off the shelf.

At best, doctors and surgeons have made do with transplants from donors where possible. However, these are always in short supply, and come with a risk of rejection by the patient’s body.

If we could 3D print new custom body par/ts to suit the individual, it would solve a lot of problems. A new ear implant pioneered by 3DBio Therapeutics has achieved just that.

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Extruded Resin FDM Printing (With Lasers!)

June 22, 2022 by 24 Comments

At this point, 3D printers are nearly everywhere. Schools, hackerspaces, home workshops, you name it. Most of these machines are of the extruded-filament variety, better known as FDM or Fused Deposition Modelling. Over the last few years, cheap LCD printers have brought resin printing to many shops as well. LCD printers, like their DLP and SLA counterparts, use ultraviolet light to cure liquid resin. These machines are often praised for the super-high detail they can achieve, but are realllly slow. And messy —  liquid resin gets everywhere and sticks to everything.

We’re not exactly sure what [Jón Schone] of Proper Printing was thinking when he set out to convert a classic printer to use resin instead of filament, but it had to be something along the lines of “Can you make FDM printing just as messy as LCD printing?”

It turns out you can. His extremely well-documented research is shown in the video below, and logs his design process, from initial idea to almost-kinda-working prototype. As you may expect, extruding a high-viscosity liquid at a controlled rate and laser-curing it is not an easy task, but [Jón] made a fantastic attempt. From designing and building his own peristaltic pump, to sending a UV laser through fiber-optic cables, he explored a ton of different approaches to making the printer work. While he may not have been 100% successful, the video is a great reminder that not all projects have to go the way we hope they will.

Even so, he’s optimistic, and said that he has a few ideas to refine the design, and welcomes any input from the community. This isn’t even the only new and interesting approach to resin printing we’ve seen in the last few weeks, so we share [Jón]’s optimism that the FDM Resin Printer will work (someday, at least).

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3D Printer Helps Make A Neat Lyric Video

June 17, 2022 by 4 Comments

These days, it’s a lot easier to get attention online if your lovely music comes with some kind of visual accompaniment. Of course, shooting a full-scale music video can be expensive, so lyric videos have become a more affordable, approachable avenue that are growing in popularity. [prash] whipped one up recently with the help of a 3D printer.

The video is a timelapse of a 3D print, something we’re very familiar with around these parts. [prash] embedded words in the various layers of the objects to be printed. Thus, as the prints are laid down on the build plate, the words are revealed to the camera shooting the time lapse. The scene is further improved by shaping the prints to reference the lyrics of the song, and using attractive infill designs like spirals and stripes. There are even some strategically placed clouds and pretty lighting to improve the effect.

It’s a neat use of 3D printing, and an artful one at that. We’re pretty confident that [prash] has put together a highly unique lyric video, and it’s much more impressive than the dodgy 3D printing [Will.i.am] featured in his not-quite-a-Britney song a decade ago. Video after the break.

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Art of 3D printer in the middle of printing a Hackaday Jolly Wrencher logo

3D Printering: Today’s Resins Can Meet Your Needs

June 13, 2022 by 27 Comments

Filament-based 3D printers spent a long time at the developmental forefront for hobbyists, but resin-based printers have absolutely done a lot of catching up, and so have the resins they use. It used to be broadly true that resin prints looked great but were brittle, but that’s really not the case anymore.

A bigger variety of resins and properties are available to hobbyists than ever before, so if that’s what’s been keeping you away, it’s maybe time for another look. There are tough resins, there are stiff resins, there are heat-resistant resins, and more. Some make casting easy, and some are even flexible. If your part or application needs a particular property, there is probably a resin for it out there.

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STEM Award Goes To Accessible 3D Printing Project

June 10, 2022 by 7 Comments

When you are a 15-year old and you see a disabled student drop the contents of their lunch tray while walking to a table, what do you do? If you are [Adaline Hamlin], you design a 3D printed attachment for the trays to stop it from happening again.

The work was part of “Genius Hour” where [Hamlin’s] teacher encouraged students to find things that could be created to benefit others. An initial prototype used straws to form stops to fit plates, cups, and whatever else fit on the tray. [Zach Lance], a senior at the school’s 3D printing club, helped produce the actual 3D printed pieces.

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Injekto Injection Machine Reaches 2.0

June 8, 2022 by 22 Comments

Last time we looked in on Injekto — a homemade plastic injection machine — it was at version 1.0. A recent video from the team that you can see below shows version 2 which is much improved and can work with 3D printed molds. Injection molding takes a lot of pressure and the machine certainly looks stout with lots of machined aluminum.

If you want to skip the build process, you can skip up to around the 9-minute mark. That’s where they show a machined mold and a 3D printed mold being used with the machine.

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The World’s Most Expensive 3D Printers

June 7, 2022 by 9 Comments

How much would you pay for a 3D printer? Granted, when we started a decent printer might run over $1,000 but the cost has come way down. Unless of course, you go pro. We were disappointed that this [All3DP] post didn’t include prices, but we noticed a trend: if your 3D printer has stairs, it is probably a big purchase. According to the tag line on the post, the printers are all north of $500,000.

Expensive printers usually have unique technology, higher degrees of automation, large capacity or some combination of that, and a few other factors. At least two of the printers mentioned had stairs to reach the top parts of the machine. And the Black Buffalo — a cement printer — uses a gantry that looks like it is part of a light show at a concert. It is scalable, but apparently can go up to three stories tall!

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