3D Printing Wearables With A Net

January 6, 2018 by Al Williams 4 Comments

If you want to build wearables, you need to know how to sew, right? Maybe not. While we’re sure it would come in handy, [Drato] (also known as [RobotMama]) shows how she prints designs directly on a net-like fabric. You can see a video of the process below.

The video after the break shows an Ultimaker, but there’s really nothing particularly special about the printer. The trick is to print a few layers, pause, and then insert the fabric under the printer before resuming the print.

[Drato] holds the fabric down after inserting it, and mentions you can use glue to hold it down, too. We wondered if some bulldog or alligator clips might work. The only thing we worried about is if the fabric were made of some synthetic, it might not take hot plastic without melting.

[Drato] mentions she uses Organza, which is a sheer fabric often found on wedding gowns. However, she doesn’t mention if she is using the polyester, silk, or nylon type of the fabric. A little research shows that polyester and nylon fabrics melt at about 295 C. Silk was harder to track down, but since you can iron it on a medium setting, that might work, too. Of course, the temperature where it melts and the temperature where it just deforms beyond use might be different, so some experimentation is probably wise.

What really piqued our interest was the application to creating wearables without sewing. We’ll be curious what other applications you could find for printing directly on a fabric substrate.

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3D Printed Wave Lamp Forecasts The Weather

January 6, 2018 by Jenny List 4 Comments

While browsing Thingiverse, [Dushyant Ahuja] found a rather pleasing wave lamp, and since a mere lamp on its own would not quite be enough, he added a means by which his lamp could provide weather alerts by means of changing its color.

It’s fair to say that the wave lamp is not a print for the faint-hearted, and it took him 30 hours to complete. However, it has the interesting feature of not requiring a support or raft. There is also a base for the lamp designed to take a strip of addressable LEDs, and he modified its design to mount a small PCB containing an ESP8266 module and a level shifter chip. The code for the ESP relies on the OpenWeatherMap API, and changes the LED color based on the rainfall forecast.

Casting our minds back a decade, this lamp is reminiscent of the long-departed Nabaztag product, best described as an internet-connected plastic anthropomorphic rabbit that could keep you updated with information such as weather or stock market trends through lighting up and the movement of its ears. It was an overpriced idea tied into a proprietary online back end that was probably well before its time back in 2004. Perhaps repackaged for 2017 with a commodity microcontroller board Nabaztag has finally found its application.

There is a short video showing the color change and an LED animation, which we’ve put below the break.

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Upgrading A 3D Printer With OctoPrint

January 3, 2018 by Tom Nardi 56 Comments

If you’ve been hanging around 3D printing communities, or reading the various 3D printing posts that have popped up here on Hackaday, you’ve almost certainly heard of OctoPrint. Created and maintained by Gina Häußge, OctoPrint allows you to turn an old computer (or more commonly a small ARM board like the Raspberry Pi or BeagleBone) into a network-accessible control panel for your 3D printer. Thanks to a thriving collection of community developed plugins, it can even control other hardware such as lights, enclosure heaters, smart plugs, or anything else you can think to hook onto the GPIO pins of your chosen ARM board. The project has become so popular that the new Prusa i3 MK3 has a header on the control board specifically for connecting a Pi Zero W running OctoPrint.

Even still, I never personally “got” OctoPrint. I was happy enough with my single printer connected to my computer and controlled directly from my slicer over USB. The majority of the things I print are of my own design, so when setting up the printer it only seemed logical that I would have it connected to the machine I’d be doing my designing on. If I’m sitting at my computer, I just need to rotate my chair to the right and I’m at my printer. What do I need to control the thing over WiFi for?

But things got tricky when I wanted to set up a second printer to help with speeding up larger projects. I couldn’t control them both from the same machine, and while I could print from SD on the second printer if I really had to, the idea seemed painfully antiquated. It would be like when Scotty tried talking into the computer’s mouse in “Voyage Home”. Whether I “got it” or not, I was about to dive headfirst into the world of OctoPrint.

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Electronics Workbench Goes Vertical With Pegboard Mounting

January 1, 2018 by Donald Papp 8 Comments

[JesusGomez] has certainly put work into his Vertical Laboratory concept. There’s a bit more to the idea than simply using 3D printed parts to move electronics from the desktop onto a metal pegboard, although that part is certainly nicely done. There are 3D models for securely mounting various hardware such as Raspberry Pi, Beaglebone, ESP32, cable management, breadboards, and other common parts to a metal pegboard. Instead of having parts and wires splayed across a workbench, it can be mounted and organized vertically. Having a project or prototype mounted on pegboard is easier to store, saves room, and frees up desk space in small work areas. It also makes for an organized and visually pleasing layout.

A clever piece of design is in the plastic mounts that he created. He wanted parts to remain securely mounted unless intentionally removed, allow different mounting orientations, and to never require access to the back side of the pegboard. To accomplish this, the parts use a combination of pegs that slide-lock with bendable sections that act as lock tabs. Once mounted, the parts stay put until the lock tabs are released by gently prying them out of position. Since mounting and removal can be done entirely from the front, wall mounted pegboards with inaccessible backs can be used.

Metal pegboard has its uses, even if the more common dead-tree version shows up more often in projects from DIY vacuforming to making a modular work surface for when space is at an absolute premium.

Fast 3D Printing With Raspberry Pi — But Not How You Think

December 26, 2017 by Al Williams 117 Comments

Although we tend to think of 3D printers as high-tech toys, most of them are not especially powerful in the brain department. There are some exceptions, but most 3D printers run on either an 8-bit Arduino or some Arduino variant with a lot of I/O. There are a few 32-bit boards, but if you grab a random 3D printer, its brain is going to be an 8-bit AVR running something like Marlin or Repetier. It isn’t uncommon to see a Raspberry Pi connected to a printer, too, but — again, in general — it is a network interface that handles sending G-code to the 8-bit controller that runs the stepper motors. Would it make more sense to do things like parse G-code, map out curves, and set accelerations in the relatively powerful Raspberry Pi and relegate the 8-bit AVR to just commanding motors and heaters? [KevinOConnor] thinks so, and he wrote Klipper to prove it.

Klipper is mostly written in Python and it does most of the functions of traditional 3D printing firmware. It communicates with the onboard microprocessor by providing a schedule of when to do what tasks. The microprocessor then handles the timing and things like motion control for the axes and extruder. Klipper can control multiple microprocessors with no trouble and keeps them in synchronization, so you could have a processor for your extruder and one for each stepper, for example. You can use Klipper with a Cartesian machine, a delta, or a Core XY-style printer.

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Monoprice Mini Laser Engraver Hack

December 26, 2017 by Al Williams 12 Comments

There’s an old saying, that in theory there’s no difference between theory and practice, but in practice there is. That sentiment could easily be applied to refitting a 3D printer to hold a laser. There shouldn’t be much to it, rig up a laser module to turn on under computer control, mount it to your hot end carriage and off you go. In practice, though there are other considerations to account for. If you have a Monoprice Mini Select, you can start with instructions from [drodrii] for adding a laser to your printer.

Although [drodrii] mentions that you need a second 3D printer to make a bracket for the laser, we think you should be able to print it on the Mini as long as you do it before the first step of removing the hot end. However, since your laser module might not exactly match the one used in this project, you’d have to get it right the first time if you don’t have another 3D printer. Of course, you could remove the laser gear, remount the hot end, print a new bracket and start over, but that’d be a drag.

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Books You Should Read: The 3D Printing Handbook

December 18, 2017 by Brian Benchoff 12 Comments

3D printing was invented in the 80s, twenty years passed, patents expired, and then several diverse uses for 3D printing technology were found. As such, the tips and techniques for 3D printing — especially filament-based printing — have been discussed and documented almost entirely on the Internet, mostly in chat rooms, forums, and YouTube videos. Everything you could ever want to know about 3D printing is available on the Internet, but that doesn’t mean you’ll be able to find it.

There have been dozens of books published as a guidebook to 3D printing over the years, and some of those are even in their second edition. Yes, despite the disappearance of 3D printers from the headlines of TechCrunch, and despite the massive public disillusionment of computer-controlled hot glue guns, there are still people that want to learn about 3D printers. There’s actually a market for 3D printing guidebooks, and people are buying them.

The latest such guidebook for 3D printing is The 3D Printing Handbook from 3D Hubs. 3D Hubs has been around for a while, and can best be described as, ‘3D Printing as a Service’. The usual use case for 3D Hubs is that someone would upload a 3D model to 3D Hubs, and get a quote from someone with a 3D printer. This quote could come from a professional 3D printing outfit with machines that cost more than a house to someone with a LulzBot or Prusa in their garage. 3D Hubs is going to be fantastic when people realize you can do CNC milling on the service as well.

This book was written by Ben Redwood, Filemon Schöffer, and Brian Garret, all employees of 3D Hubs. In one way or another, 3D Hubs has a hand in every conceivable type of 3D printing technology, and this book aims to be an introduction to the uses of these technologies, and a guidebook on how to use 3D printing technology the right way. There’s a question with this book: does it live up to expectations, and for that matter, can any book live up to the expectation of being a ‘guide to 3D printing?’

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