What To Expect From 3D Scanning, And How To Work With It

April 20, 2021 by Donald Papp 19 Comments

3D scanning and 3D printing may sound like a natural match for one another, but they don’t always play together as easily and nicely as one would hope. I’ll explain what one can expect by highlighting three use cases the average hacker encounters, and how well they do (or don’t) work. With this, you’ll have a better idea of how 3D scanning can meet your part design and 3D printing needs.

How Well Some Things (Don’t) Work

Most 3D printing enthusiasts sooner or later become interested in whether 3D scanning can make their lives and projects easier. Here are a three different intersections of 3D scanning, 3D printing, and CAD along with a few words on how well each can be expected to work.

Goal	Examples and Details	Does it work?
Use scans to make copies of an object.	3D scan something, then 3D print copies. Objects might be functional things like fixtures or appliance parts, or artistic objects like sculptures.	Mostly yes, but depends on the object
Make a CAD model from a source object.	The goal is a 1:1 model, for part engineering purposes. Use 3D scanning instead of creating the object in CAD.	Not Really
Digitize inconvenient or troublesome shapes.	Obtain an accurate model of complex shapes that can’t easily be measured or modeled any other way. Examples: dashboards, sculptures, large objects, objects that are attached to something else or can’t be easily moved, body parts like heads or faces, and objects with many curves. Useful to make sure a 3D printed object will fit into or on something else. Creating a CAD model of a part for engineering purposes is not the goal.	Yes, but it depends

In all of these cases, one wants a 3D model of an object, and that’s exactly what 3D scanning creates, so what’s the problem? The problem is that not all 3D models are alike and useful for the same things.

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The US Air Force Wants Your 3D Scanner Ideas

January 21, 2021 by Al Williams 41 Comments

One key piece of technology from Star Trek is the replicator, a machine that 3D prints up almost anything using some hazily-defined high technology. You have to wonder though, how did the patterns for Earl Grey tea or a spare part for a shuttlecraft intercooler come to exist in the first place. Maybe someone designed them, or perhaps they scanned the real articles. The US Air Force is betting on the latter, and they’ve asked for white papers and proposals for innovative methods to scan objects for 3D printing.

It isn’t surprising military planners would like to have effective 3D printing. After all, you can’t carry every spare part you might need into a theater of operation. Not to mention spares for your friends in joint operations or for enemy gear you might happen to capture. Having a truck that could turn out whatever your troops need is an attractive proposition. Continue reading “The US Air Force Wants Your 3D Scanner Ideas” →

Hackaday Links: November 8, 2020

November 8, 2020 by Dan Maloney 6 Comments

Saturday, November 7, 2020 – NOT PASADENA. Remoticon, the virtual version of the annual Hackaday Superconference forced upon us by 2020, the year that keeps on giving, is in full swing. As I write this, Kipp Bradford is giving one of the two keynote addresses, and last night was the Bring a Hack virtual session, which I was unable to attend but seems to have been very popular, at least from the response to it. In about an hour, I’m going to participate in the SMD Soldering Challenge on the Hackaday writing crew team, and later on, I’ll be emceeing a couple of workshops. And I’ll be doing all of it while sitting in my workshop/office here in North Idaho.

Would I rather be in Pasadena? Yeah, probably — last year, Supercon was a great experience, and it would have been fun to get together again and see everyone. But here we are, and I think we’ve all got to tip our hacker hats to the Remoticon organizers, for figuring out how to translate the in-person conference experience to the virtual space as well as they have.

The impact of going to a museum and standing in the presence of a piece of art or a historic artifact is hard to overstate. I once went to an exhibit of artifacts from Pompeii, and was absolutely floored to gaze upon a 2,000-year-old loaf of bread that was preserved by the volcanic eruption of 79 AD. But not everyone can get to see such treasures, which is why Scan the World was started. The project aims to collect 3D scans of all kinds of art and artifacts so that people can potentially print them for study. Their collection is huge and seems to concentrate on classic sculptures — Michelangelo’s David is there, as are the Venus de Milo, the Pieta, and Rodin’s Thinker. But there are examples from architecture, anatomy, and history. The collection seems worth browsing through and worth contributing to if you’re so inclined.

For all the turmoil COVID-19 has caused, it has opened up some interesting educational opportunities that probably wouldn’t ever have been available in the Before Time. One such opportunity is an undergraduate-level course in radio communications being offered on the SDRPlay YouTube channel. The content was created in partnership with the Sapienza University of Rome. It’s not entirely clear who this course is open to, but the course was originally designed for third-year undergrads, and the SDRPlay Educators Program is open to anyone in academia, so we’d imagine you’d need some kind of academic affiliation to qualify. The best bet might be to check out the intro video on the SDRPlay Educator channel and plan to attend the webinar scheduled for November 19 at 1300 UTC. You could also plan to drop into the Learning SDR and DSP Hack Chat on Wednesday at noon Pacific, too — that’s open to everyone, just like every Hack Chat is.

And finally, as if bald men didn’t suffer enough disrespect already, now artificial intelligence is having a go at them. At a recent soccer match in Scotland, an AI-powered automatic camera system consistently interpreted an official’s glabrous pate as the soccer ball. The system is supposed to keep the camera trained on the action by recognizing the ball as it’s being moved around the field. Sadly, the linesman in this game drew the attention of the system quite frequently, causing viewers to miss some of the real action. Not that what officials do during sporting events isn’t important, of course, but it’s generally not what viewers want to see. The company, an outfit called Pixellot, knows about the problem and is working on a solution. Here’s hoping the same problem doesn’t crop up on American football.

OpenScan 3D Scans All Of The (Small) Things

April 25, 2020 by Donald Papp 22 Comments

The OpenScan project has been updated quite a bit since its inception. OpenScan is an open source, Arduino or Raspberry Pi-based 3D scanner for small objects that uses 3D printed hardware and some common electronic components to create 3D scans using photogrammetry; a process by which a series of still images from different angles are used to create a 3D point cloud of an object, which can then be used to generate a 3D model.

Feature visualization overlays detected features onto the camera preview to help judge quality. Broadly speaking, green is good.

Photogrammetry is a somewhat involved process that relies on consistent conditions, so going through the whole process only to find out the results aren’t up to snuff can be tiresome. Happily, OpenScan offers some interesting new functions such as feature visualization via the web interface, which helps a user judge scan quality and make changes to optimize results without having to blindly cross their fingers quite so much. OpenScan remains a one-person project by [Thomas], who is clearly motivated to improve his design and we’re delighted to see it getting updates.

Embedded below is a video that walks through the installation and web interface. It’s a fairly long and comprehensive, but if you like you can skip directly to [Thomas] demonstrating the interface around the 8:22 mark, or watch it below. Interested in your own unit? [Thomas] has an e-shop for parts and the GitHub repository is right here; the project also has its own subreddit.

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Handheld 3D Scanning, Using Raspberry Pi 4 And Intel RealSense Camera

March 31, 2020 by Donald Papp 19 Comments

Raspberry Pi 4 (with USB 3.0) and Intel RealSense D415 depth sensing camera.

When the Raspberry Pi 4 came out, [Frank Zhao] saw the potential to make a realtime 3D scanner that was completely handheld and self-contained. The device has an Intel RealSense D415 depth-sensing camera as the main sensor, which uses two IR cameras and an RGB camera along with the Raspberry Pi 4. The Pi uses a piece of software called RTAB-Map — intended for robotic applications — to take care of using the data from the camera to map the environment in 3D and localize itself within that 3D space. Everything gets recorded in realtime.

This handheld device can act as a 3D scanner because the data gathered by RTAB-Map consists of a point cloud of an area as well as depth information. When combined with the origin of the sensing unit (i.e. the location of the camera within that area) it can export a point cloud into a mesh and even apply a texture derived from the camera footage. An example is shown below the break.
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Custom Control Panels With Photogrammetry

December 26, 2019 by Tom Nardi 22 Comments

One of the best applications for desktop 3D printing is the creation of one-off bespoke components. Most of the time a halfway decent pair of calipers and some patience is all it takes to model up whatever part you’re after, but occasionally things get complex enough that you might need a little help. If you ever find yourself in such a situation, salvation might be just a few marker scribbles away.

As [Mangy_Dog] explains in a recent video, he wanted to model a control panel for a laser cutter he’s been working on, but thought the shapes involved were a bit more than he wanted to figure out manually. So he decided to give photogrammetry a try. For the uninitiated, this process involves taking as many high-resolution images as possible of a given object from multiple angles, and letting the computer stitch that into a three dimensional model. He reasoned that if he had a 3D model of the laser’s existing front panel, it would be easy enough to 3D print some replacement parts for it.

That would be a neat enough trick on its own, but what we especially liked about this video was the tip that [Mangy_Dog] passed along about increasing visual complexity to improve the final results. Basically, the software is looking for identifiable surface details to piece together, so you can make things a bit easier for it by taking a few different colored markers and drawing all over the surface like a toddler. It might look crazy, but all those lines give the software some anchor points that help it sort out the nuances of the shape.

Unfortunately the markers ended up being a little more permanent than [Mangy_Dog] had hoped, and he eventually had to use acetone to get the stains off. Certainly something to keep in mind. But in the end, the 3D model generated was accurate enough that (after a bit of scaling) he was able to design a new panel that pops right on as if it was a factory component.

Hackaday readers may recall that when we last heard from [Mangy_Dog] he was putting the finishing touches on his incredible “Playdog Blackbone” handheld gaming system, which itself is a triumph of mating 3D printed components with existing hardware.

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How To 3D Print Your Identical Twin

November 23, 2019 by Lewin Day 10 Comments

It’s possible to have an enjoyable weekend touring a city with a stolen cardboard cutout from some advertising display or other. However, it’s 2019, and 3D printing means you can go so much further. [Simon] of RCLifeOn went so far as to print a lifesized body double of himself, and it’s only slightly creepy! (Video, embedded below.)

The model was sourced from a 3D scan [Simon] had done with commercial hardware. An Optimus P1 industrial-grade 3D printer was used to print the parts, with total printing time being around 200 hours. Adhesive was used to join the various segments together, and the assembly was then sanded and primed, ready for paint.

Unwilling to tackle the task alone, [Simon] enlisted a professional painter to help put the finishing touches on the piece. The end result is impressive, particularly from a distance. [Simon 2.0] was then sent out to the city centre, aiming to raise money from bewildered passers by.

We suspect the market for custom body doubles will only increase as the technology to create them becomes more widespread. If you’ve tackled a similar project, be sure to let us know. Video after the break.

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