A 1950s Ampex Tape Recorder Microphone Preamplifier Restoration

March 28, 2020 by Jenny List 12 Comments

So often when we read of a modification on a classic piece of tube electronics we prepare to wince, as such work often results in senseless butchery of a well-preserved survivor. With [Frank Olson]’s work on a 1958 Ampex 601 tape recorder though we were pleasantly surprised, because while he makes a modification to allow its use as a stand-alone microphone preamplifier he also performs an extremely sympathetic upgrade to modern components and retains it in substantially the form it left the Ampex factory.

The video below the break is a satisfying wallow in pre-PCB-era construction for any of the generation who cut their teeth on tube, chassis, and tag strip electronics. We can almost smell the phenolic as he carefully removes time-expired capacitors and fits modern replacements complete with period features such as sheathing over their leads. The larger multiway can electrolytics are left in the chassis, with their modern miniaturised equivalents nestling underneath them out of sight. We all know that electronic components have become a lot smaller over the decades, but it’s still a bit of a shock to see just how tiny even a high voltage electrolytic has become.

The Ampex would have been a very high quality tape recorder when new, and while this one has a problem with its mechanism it’s that quality that makes it easier for him to do this work in 2020. There’s every chance that this one could be returned to service as a tape recorder if someone was of a mind to fix it, and meanwhile it will give Frank excellent service as a high quality pre-amp. This is how resto-mods should be done!

Ampex are very much still in existence making digital storage products, but back in the 1950s they were at the forefront of analogue magnetic tape technology. We’ve written in the past about how Bing Crosby had a hand in the development of high quality tape recorders, and also about Ampex’s part in the gestation of the video recorder.

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Side-Channel Attacks Hack Chat With Samy Kamkar

March 23, 2020 by Dan Maloney 3 Comments

Join us on Wednesday, March 25 at noon Pacific for the Side-Channel Attacks Hack Chat with Samy Kamkar!

In the world of computer security, the good news is that a lot of vendors are finally taking security seriously now, with the result that direct attacks are harder to pull off. The bad news is that in a lot of cases, they’re still leaving the side-door wide open. Side-channel attacks come in all sorts of flavors, but they all have something in common: they leak information about the state of a system through an unexpected vector. From monitoring the sounds that the keyboard makes as you type to watching the minute vibrations of a potato chip bag in response to a nearby conversation, side-channel attacks take advantage of these leaks to exfiltrate information.

Side-channel exploits can be the bread and butter of black hat hackers, but understanding them can be useful to those of us who are more interested in protecting systems, or perhaps to inform our reverse engineering efforts. Samy Kamkar knows quite a bit more than a thing or two about side-channel attacks, so much so that he gave a great talk at the 2019 Hackaday Superconference on just that topic. He’ll be dropping by the Hack Chat to “extend and enhance” that talk, and to answer your questions about side-channel exploits, and discuss the reverse engineering potential they offer. Join us and learn more about this fascinating world, where the complexity of systems leads to unintended consequences that could come back to bite you, or perhaps even help you.

Our Hack Chats are live community events in the Hackaday.io Hack Chat group messaging. This week we’ll be sitting down on Wednesday, March 25 at 12:00 PM Pacific time. If time zones have got you down, we have a handy time zone converter.

Click that speech bubble to the right, and you’ll be taken directly to the Hack Chat group on Hackaday.io. You don’t have to wait until Wednesday; join whenever you want and you can see what the community is talking about.

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Patterned Plywood Makes For Attractive Speakers

March 16, 2020 by Lewin Day 12 Comments

In the matter of audio, we’re well past the reign of the home hi-fi and the boombox. If you’re not listening on headphones or directly on your phone, you’ve got a brick-sized Bluetooth speaker pumping out the tunes. Still a fan of the old-school, [Amanda Ghassaei] built some bookshelf speakers with a hip aesthetic.

First, the speaker enclosures were designed in WinISD, a software package specifically made for the task. For given woofers and tweeters, it helps get the enclosure and port sizes in the correct range for good sound. Panels were then fabricated out of plywood to make the enclosures. The plywood was cut and reformed several times to make the panels, using the pattern from the multiple plies to create the zig-zag look. Audio wise, a class D amplifier takes in line-level signals, before pumping them out to a woofer and tweeter through a custom designed crossover network.

It’s a tidy build, and we’d love to experiment ourselves with the fancy patterned plywood technique. Getting your enclosure design right can make a big difference to sound quality, as we’ve seen before. Video after the break.

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Make A Set Of Headphones From Scratch

February 16, 2020 by Jenny List 7 Comments

There are a variety of ways to enjoy your audio, of which headphones are one. Making a set of headphones is a straightforward enough project, but [madaeon] has taken the art to a new level by building the headphone drivers from scratch rather than using an off-the-shelf pair.

The result is a set of moving coil drivers with a construction technique involving using the semi-opaque thin window from an envelope as a diaphragm and as a former for the coil. Cyanoacrylate adhesive holds everything in place. The diaphragm is suspended across the mouth of a cardboard tube with the coil positioned above a magnet, resulting in the minimum moving mass necessary for as good a sound reproduction as possible. Judge for yourself, there’s a video that we’ve placed below the break.

The drivers are placed in a set of 3D-printed on-ear holders, and while they probably won’t match an expensive set of commercial headphones, we’d hazard a guess that they won’t have too bad quality. At the very least, it’s an interesting design to base further experimentation on.

Surprisingly few home made speaker or headphone drivers have made it onto these pages, probably because of the ubiquity of the ready-made article. An exception is this flexible PCB speaker, and of course we’ve also talked about home made electrostatic speakers. Continue reading “Make A Set Of Headphones From Scratch” →

Analyzing CNC Tool Chatter With Audacity

January 16, 2020 by Dan Maloney 32 Comments

When you’re operating a machine that’s powerful enough to tear a solid metal block to shards, it pays to be attentive to details. The angular momentum of the spindle of a modern CNC machine can be trouble if it gets unleashed the wrong way, which is why generations of machinists have developed an ear for the telltale sign of impending doom: chatter.

To help develop that ear, [Zachary Tong] did a spectral analysis of the sounds of his new CNC machine during its “first chip” outing. The benchtop machine is no slouch – an Avid Pro 2436 with a 3 hp S30C tool-changing spindle. But like any benchtop machine, it lacks the sheer mass needed to reduce vibration, and tool chatter can be a problem.

The analysis begins at about the 5:13 mark in the video below, where [Zach] fed the soundtrack of his video into Audacity. Switching from waveform to spectrogram mode, he was able to identify a strong signal at about 5,000 Hz, corresponding to the spindle coming up to speed. The white noise of the mist cooling system was clearly visible too, as were harmonic vibrations up and down the spectrum. Most interesting, though, was the slight dip in frequency during the cut, indicating loading on the spindle. [Zach] then analyzed the data from the cut in the frequency domain and found the expected spindle harmonics, as well the harmonics from the three flutes on the tool. Mixed in among these were spikes indicating chatter – nothing major, but still enough to measure.

Audacity has turned out to be an incredibly useful tool with a broad range of applications. Whether it be finding bats, dumping ROMs, detecting lightning strikes, or cloning remote controls, Audacity is often the hacker’s tool of choice.

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HiFi Audio On The Commodore 64 – 48KHz, Yo!

January 9, 2020 by Lewin Day 34 Comments

Prior to the development of CD-quality audio hardware in the mid-1990s, home computers and consoles typically made do with synthesized music. Due to the storage and RAM limitations of the time, there weren’t a whole lot of other practical options. If you’re willing to ignore practicality, however, you can do some wonderful things – such as playing high-quality audio on a Commodore 64!

The project is the work of [Antonio Savona], who set out to play hi-fi audio on a Commodore 64 using only period-correct hardware. That means no 16MB RAM expansions, and no crazy high-capacity carts. The largest carts of the era were just 1MB, as produced by Ocean, and [Antonio] intended to cram in a full 90 seconds of music.

Targeting a sample rate of 48 KHz with 8-bit samples would mean the cartridge could only fit 20 seconds of raw audio into its 1MB of storage. This wasn’t good enough, so the audio would have to be compressed, with the target being a 4:1 ratio to reach the 90 second goal. With the C64’s CPU running at just 1MHz, there are just 21 clock cycles to deal with each sample when playing at 48 KHz.

Obviously, [Antonio] had set quite the challenge, and some masterful assembly coding was used to get the job done. The final result has the audio sounding impressively good, given that it’s being pumped out by a 6502 that is surely sweating to get the job done.

We love a good C64 hack around these parts, and it’s now even possible to build a new one from scratch if that’s your particular itch. Video after the break.

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Organic Audio: Putting Carrots As Audio Couplers To The Test

January 6, 2020 by Jenny List 34 Comments

[Boltz999]'s carrot interconnect. — [Boltz999]’s carrot interconnect.

If there’s one thing that gives us joy here at Hackaday it’s a story of audio silliness. There is a rich vein of dubious products aimed at audiophiles which just beg to be made fun of, and once in a while we oblige. But sometimes an odd piece of audio equipment emerges with another purpose. Take [Boltz999]’s interconnects for example, which were born of necessity when there were no female-to-female phono adapters to connect a set of cables. Taking a baby carrot and simply plugging the phonos into its flesh delivered an audio connectivity solution that worked.

Does this mean that our gold-nanoparticle-plated oxygen-free directional audio cables are junk, and we should be heading for the supermarket to pick up a bag of root vegetables instead? I set out to test this new material in the secret Hackaday audio lab, located on an anonymous 1970s industrial estate in Milton Keynes, UK.

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