Automated Part Removal Gets Serious With The Chain Production Add-on

July 20, 2020 by Donald Papp 46 Comments

Giving a 3D printer the ability to remove its own prints means that it can crank out part after part automatically, without relying on a human operator between jobs. [Damien Weber] has done exactly that to his Prusa MK3/S printer, with what he calls the Chain Production Add-on.

[Damien]’s approach is one we haven’t quite seen before. When printing is complete, a fan cools the part then an arm (with what looks like utility knife blades attached at an angle) swings up and behind the bed. The arm zips forward and scoops the print off the bed, dumping the finished part in the process. It’s all made from 3D printed parts, aluminum extrusion and hardware, two stepper motors, and a driver PCB. The GitHub repository linked above holds all the design files, but there is also a project page on PrusaPrinters.org.

Not quite sure how it all works? Watch it in action in the video embedded below.

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Home Monitoring, Without All The Sensors

July 17, 2020 by Bryan Cockfield 15 Comments

Smart homes come with a lot of perks, not least among which is the ability to monitor the goings-on in your home, track them, and make trends. Each piece of monitoring equipment, such as sensors or cameras, is another set of wires that needs to be run and another “thing” that needs to be maintained on your system. There are sometimes clever ways of avoiding sensors, though, while still retaining the usefulness of having them.

In this build, [squix] uses existing sensors for electricity metering that he already had in order to alert him when his oven is pre-heated. The sensor is a Shelly 3EM, and the way that it interfaces with his home automation is by realizing that his electric oven will stop delivering electricity to the heating elements once it has reached the desired temperature. He is able to monitor the sudden dramatic decrease in electricity demand at his house with the home controller, and use that decrease to alert him to the fact that his oven is ready without having to install something extra like a temperature sensor.

While this particular sensor may only be available in some parts of Europe, we presume the idea would hold out across many different sensors and even other devices. Even a small machine learning device should be able to tell what loads are coming on at what times, and then be programmed to perform functions based on that data.

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Compile A Hydroponics System From Source

June 16, 2020 by Bryan Cockfield 18 Comments

Tending to a garden is usually a rewarding endeavor, as long as there is good soil to work with. If there isn’t, it can either get frustrating quickly having to deal with soils like sand or hard clay, or it can get expensive by having to truck in compost each year. Alternatively, it’s possible to set up systems of growing plants that don’t need any soil at all, although this requires an automated system otherwise known as hydroponics to manage water and nutrients sent to the plants.

This setup by [Kyle] is unique in that it uses his own open-source software which he calls Mycodo to control the hydroponic system. It is loaded onto a Raspberry Pi 4 (which he notes can now be booted from a USB drive instead of an SD card) which controls all of the peripherals needed for making sure that the water has the correct amount of nutrients and chemical composition.

The build is much more than just a software control panel, though. [Kyle] walks through every part of setting up a small hydroponic system capable of effectively growing 15-20 plants indoors. He grows varieties of lettuce and basil, but this system can work for many more types of plants as well. With just slight variations, a similar system can not only grow plants like these, but fish as well.

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Linux-Fu: Automation For Chrome And The Desktop By Matching Screenshots

June 15, 2020 by Al Williams 11 Comments

I will be the first to admit it. This is almost not — at least not specifically — a Linux article. The subject? An automation tool for Chrome or Firefox. But before you hit the back button, hear me out. Sure, this Chrome plugin started out as a tool to automatically test web pages and automate repetitive tasks in the browser. However, it can extend that power to all programs on your computer. So, in theory, you can use it to graphically build macros that can interact with desktop applications in surprisingly sophisticated ways. In theory, anyway; there are a few problems.

The program has a few different names. Most documentation says UI Vision RPA, although there are some references to Kantu, which appears to be an older name. RPA is an acronym for Robotic Process Automation, which is an industry buzz word.

Let’s take it for a spin and see what it’s all about.

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No Corners Were Cut On This Arduino Circle Cutter

May 8, 2020 by Tom Nardi 9 Comments

Hackers always have their eye out for a good deal, so when [Gadget Reboot] saw a good price on square stickers he had to pull the trigger. There was just one problem: his logo is a circle. He could have rectified the problem with a pair of scissors on a lazy afternoon, but we think building an elaborate circle cutting machine was a much better use of his time.

But this project isn’t just for the Giotto wannabes. Even if you don’t find yourself in need of an infinite supply of perfect paper circles, the video after the break provides an excellent case study in getting stepper motors to do your bidding; whatever that might be. [Gadget Reboot] walks the viewer through the design and construction of a dual stepper motor controller that could be used for a multitude of tasks.

With an onboard Arduino Pro Micro, OLED display, and rotary encoder, this controller just needs some custom software to make your CNC dreams come true. [Gadget Reboot] is even using low-cost optical endstops in this build, which are a great non-contact way of making sure your machine doesn’t go out of bounds. That’s particularly important when the machine happens to be wielding a razor blade.

If you’re a thoroughly modern hardware hacker who prefers using a web browser to twiddling knobs, then perhaps you’d be interested in the WiFi enabled stepper motor controller we covered recently.

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A Honeycomb Patching Robot Powered By Arduino

March 3, 2020 by Tom Nardi 13 Comments

No, it’s not the kind of honeycomb you’re probably thinking of. We’re talking about the lightweight panels commonly used in aerospace applications. Apparently they’re rather prone to dents and other damage during handling, so Boeing teamed up with students from the California State University to come up with a way to automate the time-consuming repair process.

The resulting machine, which you can see in action after the break, is a phenomenal piece of engineering. But more than that, it’s an impressive use of off-the-shelf components. The only thing more fascinating than seeing this robotic machine perform its artful repairs is counting how many of its core components you’ve got laying around the shop.

Built from aluminum extrusion, powered by an Arduino Due, and spinning a Dewalt cut-off tool that looks like it was just picked it up from Home Depot, you could easily source most of the hardware yourself. Assuming you needed to automatically repair aerospace-grade honeycomb panels, anyway.

At the heart of this project is a rotating “turret” that holds all the tools required for the repair. After the turret is homed and the condition of all the cutting tools is verified, a hole is drilled into the top of the damaged cell. A small tool is then carefully angled into the hole (a little trick that is mechanical poetry in motion) to deburr the hole, and a vacuum is used to suck out any of the filings created by the previous operations. Finally a nozzle is moved into position and the void is filled with expanding foam.

Boeing says it takes up to four hours for a human to perform this same repair. Frankly, that seems a little crazy to us. But then again if we were the ones tasked with repairing a structural panel for a communications satellite or aircraft worth hundreds of millions of dollars, we’d probably take our time too. The video is obviously sped up so it’s hard to say exactly how long this automated process takes, but it doesn’t seem like it could be much more than a few minutes from start to finish.

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This Servo Actuated Multimeter Does The Twist

February 14, 2020 by Tom Nardi 9 Comments

This tip comes our way courtesy of [Elad Orbach], who’s been experimenting with a device that uses a servo to turn the function dial on a multimeter. It’s something you can put together in a few minutes with leftovers from the parts bin, and as you can see in the video after the break, the basic concept seems to be sound enough.

As to finding a practical reason for spinning the switch on your meter with a servo, that’s left largely as an exercise for the reader. [Elad] hints at the possibility of using such a setup to help automate repetitive testing, which we could see being useful especially in combination with a foot pedal that allows you to switch modes without having to put the probes down. The same basic idea could also be helpful as an assistive device for those who have difficulty grasping or limited dexterity.

Whether top of the line or bottom of the barrel, the multimeter is easily the hardware hacker’s most frequently used tool (beyond the screwdriver, perhaps). We’ve seen plenty of projects that try to graft additional features onto this common gadgets, though automation isn’t usually among them.

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