How Shrinking Feature Size Made Modern Wireless Work

If you’re living your life right, you probably know what as MOSFET is. But do you know the MESFET? They are like the faster, uninsulated, Schottky version of a MOSFET, and they used to rule the roost in radio-frequency (RF) silicon. But if you’re like us, and you have never heard of a MESFET, then give this phenomenal video by [Asianometry] a watch. In it, among other things, he explains how the shrinking feature size in CMOS made RF chips cheap, which brought you the modern cellphone as we know it.

The basic overview is that in the 1960s, most high-frequency stuff had to be done with discrete parts because the bipolar-junction semiconductors of the time were just too slow. At this time, MOSFETs were just becoming manufacturable, but were even slower still. The MESFET, without its insulating oxide layer between the metal and the silicon, had less capacitance, and switched faster. When silicon feature sizes got small enough that you could do gigahertz work with them, the MESFET was the tech of choice.

As late as the 1980s, you’d find MESFETs in radio devices. At this time, the feature size of the gates and the thickness of the oxide layer in MOSFETs kept them out of the game. But as CPU manufacturers pushed CMOS features smaller, not only did we get chips like the 8086 and 80386, two of Intel’s earliest CMOS designs, but the tech started getting fast enough for RF. And the world never looked back.

If you’re interested in the history of the modern monolithic RF ICs, definitely give the 18-minute video a watch. (You can skip the first three or so if you’re already a radio head.) If you just want to build some radio circuits, this fantastic talk from [Michael Ossmann] at the first-ever Supercon will make you an RF design hero. His secrets? Among them, making the most of exactly these modern everything-in-one-chip RF ICs so that you don’t have to think about that side of things too hard.

Thanks [Stephen] for the tip!

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Probably The Simplest Sequencing Synth

With inexpensive microntrollers capable of the most impressive feats of sound synthesis, it’s not so often we see projects that return to an earlier style of electronic music project. The 1-bit synth from [Electroagenda] takes us firmly into that territory, employing that most trusty of circuits, a 555.

It’s a time-honored circuit, a 555 provides a note clock that drives a 4017 that functions as a sequencer. This switches in a set of voltage dividers, which in turn control another 555 oscillator that produces the notes. It’s a fun toy straight from the 1970s, right down to the protoboard and hookup wire construction. There’s a demo video with some lovely beeps below, and we think most of you should have what it takes to make your own.

If you’re seeking more inspiration, may we introduce you to our Logic Noise series?

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Single-Stepping The 6502 Processor

Although marketing folk and laypeople may credit [Steve Jobs] as the man behind the success of Apple, those in the tech world know the real truth that without [Steve Wozniak] nothing would have ever gotten off the ground during the early days of the computer company. As an exhibit of his deep knowledge of the machines he was building, take a look at this recreation of a circuit by [Anders] which allows the 6502 processor to step through instructions one at a time, originally designed by [Woz] himself, even though there are still myths floating around the Internet that this type of circuit can’t work.

Like a lot of Internet myths, though, there’s a kernel of truth at the middle. The original 6502 from the mid-70s had dynamic registers, meaning they would lose their values if the chip was run below a critical clock speed. Since single-stepping the processor is much lower than this speed, it seems logical that this might corrupt the data in the registers. But if the clock is maintained to the registers the processor can be halted after each instruction, allowing even the original 6502 to go through its instructions one at a time.

[Anders]’s project sets up this circuit originally laid out by [Steve Wozniak] but updates it a bit for the modern times. Since the technology of the era would have been TTL, modern CMOS logic requires pull-up resistors to keep any inputs from floating. The key design of the original circuit is a set of flip-flops which latch the information on the data bus, and a switch that can be pressed to let the processor grab its next instruction, as well as a set of LEDs that allow the user to see the value on the data bus directly.

Of course, a computer processor of this era would be at a major handicap without a way to debug code that it was running, so there are even dedicated pins that allow this functionality to occur. Perhaps the Internet myth is a bit overblown for that reason alone, but [Anders] is no stranger to the 6502 and has developed many other projects that demonstrate his mastery of the platform.

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Op-Amp Challenge: MOSFETs Make This Discrete Op Amp Tick

When it comes to our analog designs, op-amps tend to be just another jellybean part. We tend to spec whatever does the job, and don’t give much of a thought as to the internals. And while it doesn’t make much sense to roll your own op-amp out of discrete components, that doesn’t mean there isn’t plenty to be learned from doing just that.

While we’re more accustomed to seeing [Mitsuru Yamada]’s digital projects, he’s no stranger to the analog world. In fact, this project is a follow-on to his previous bipolar transistor op-amp, which we featured back in 2021. This design features MOSFETs rather than BJTs, but retains the same basic five-transistor topology as the previous work, with a differential pair input stage, a gain stage, and a buffer stage. Even the construction of the module is similar, using his trademark perfboard and ultra-tidy wiring.

Also new is a flexible evaluation unit for these discrete op-amp modules. This very sturdy-looking circuit provides an easy way to configure the op-amp for testing in inverting, non-inverting, and transimpedance mode, selecting from a range of feedback resistors, and even provides a photodiode input. The video below shows the eval unit in action with the CMOS module, as well as highlights the excellent construction [Mitsuru Yamada] is known for.

Looking for some digital goodness? Check out the PERSEUS-8, a 6502 machine we wish had been a real product back in the day.

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A CMOS Ring Modulator Pedal

Earlier this year, we featured an unusual radio receiver that took the very traditional superhetrodyne design and implemented it in an unexpected fashion without any inductors, using instead a combination of 74HC logic chips and op-amps. Its designer [acidbourbon] remarks that the circuit bears a striking resemblance to a ring modulator,so has taken it down that path by producing a 74HC based ring modulator guitar pedal.

In both circuits, a 74HC4046 phase-locked loop chip serves as an oscillator, driving a 74HC4051 analogue switch chip that performs the mixer task. The extra-op-amp filter and demodulator circuitry from the radio is omitted, and the oscillator frequency moved down to the audio range. The result can be heard in the video, and we probably agree with him that it’s not quite the same as a classic ring modulator. This lies in the type of mixer, the diodes used in a traditional circuit have a forward voltage to overcome before they start or end conducting, while the CMOS switch chip does so immediately on command.

The 4000 series CMOS and their descendants are a fascinating family with many unexpected properties that our colleague Elliot Williams has gone into detail with for his Logic Noise series. Meanwhile take a look at our coverage of the original radio.

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the 3 needle ammeters that make up the face of the clock

IC Clock Uses Ammeters For A Unique Time-Telling Display

It is a rite of passage for hackers to make a clock out of traditionally not-clock items. Whether it be blinking LEDs or servos to move the hands, we have all crafted our own ways of knowing when it currently is. [SIrawit] takes a new approach to this, by using ammeters to tell the time.

The clock is built using mostly CMOS ICs. A CD4060 generates the 1HZ clock signal, which is then passed to parallel counters to keep track of the hours, minutes, and seconds. [SIrawit] decided to keep the ammeters functioning as intended, rather than replacing the internals and just keeping the needle and face. To convert the digital signal to a varying current, he used a series of MOSFETs connected in parallel to the low side of the ammeters, with different sizes of current-limiting resistors. By sizing these resistors properly, precise movement of the needle could be achieved by turning on or off the MOSFETs. You can see the schematics and learn more about how this is achieved on the project’s GitHub page (at the time of writing, the most recent commits are in the ‘pcb’ branch).

In addition to the custom PCB that holds all the electronics, PCBs help make up the case as well. While the main body of the case is made out of a repurposed junction box, [SIrawit] had a PCB on an aluminum substrate manufactured for the front panel. While the board has no actual traces or electrical significance, this makes for a cheap and easy way to get a precisely cut piece of aluminum for your projects, with a sharp-looking white solder mask to boot.

We love to see cool and unique ways to tell the time, such as using Nixie Tubes to spell out the time in binary!

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Cool Binary Clock Uses Old-School LEDs And A Fancy Graphic PCB

Ah, the 5mm LED. Once a popular choice, they’ve been supplanted in modernity by smaller SMD components and/or more capable RGB parts in recent years. However, they’re still able to do the job and are a great way to give your project that proper homebrew look. [Ian Dunn] chose those very parts to produce his 4017 Decade Binary Clock.

The clock uses only digital logic ICs to tell the time – there are no microcontrollers here! After four or five iterations over almost a whole year, [Ian] was finally able to coax the circuit into reliable operation. As you’d expect, it relies on a 32.768 kHz crystal to provide a stable clock. Fed into a 4060 binary ripple counter, that clock is divided down 14 times to deliver a 2Hz square wave. This then goes through a 4027 flip flop to get the desired 1Hz signal. From there, a bunch of extra logic handles counting the seconds, minutes, and hours, and resetting the counters as appropriate.

The PCB that houses the project is printed on directly by a flatbed inkjet printer, which [Ian] purchased when inspired by our previous article on how to get your PCBs made at the mall. He didn’t actually use it to make the PCB in this case, but the flatbed printer does a great job of putting graphics on the board.

The result is quite an attractive look that might surprise a few electronics enthusiasts who haven’t seen a graphic printed board before. It’s a technique we think could be used to great effect on conference badges, too. If you’ve experimented with similar techniques, be sure to drop us a line!