3D Printed Hardware Sorter Keeps It Simple

November 2, 2024 by Dan Maloney 8 Comments

If you’re like us, you’ve got at least one bin dedicated to keeping the random hardware you just can’t bear to part with. In our case it’s mostly populated with the nuts and bolts left over after finishing up a car repair, but however it gets filled, it’s a mess. The degree to which you can tolerate this mess will vary, but for [EmGi], even a moderately untidy pile of bolts was enough to spur this entirely 3D-printed mechanical bolt sorter.

The elements of this machine bear a strong resemblance to a lot of the sorting mechanisms we’ve seen used on automated manufacturing and assembly lines. The process starts with a hopper full of M3 cap head bolts of varying lengths, which are collated by a pair of elevating platforms. These line up the bolts and lift them onto a slotted feed ramp, which lets them dangle by their heads and pushes them into a fixture that moves them through a 90° arc and presents them to a long sorting ramp. The ramp has a series of increasingly longer slots; bolts roll right over the slots until they find the right slot, where they fall into a bin below. Nuts can also feed through the process and get sorted into their own bin.

What we like about [EmGi]’s design is its simplicity. There are no motors, bearings, springs, or other hardware — except for the hardware you’re sorting, of course. The entire machine is manually powered, so you can just grab a handful of hardware and start sorting. True, it can only sort M3 cap head bolts, but we suspect the design could be modified easily for other sizes and styles of fasteners. Check it out in action in the video below.

Just because it’s simple doesn’t mean we don’t like more complicated hardware sorters, like the ones [Christopher Helmke] builds.

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Hackaday Links: October 6, 2024

October 6, 2024 by Dan Maloney 22 Comments

Remember that time a giant cylindrical aquarium in a Berlin hotel bar catastrophically failed and left thousands of fish homeless? We sure do, and further recall that at the time, we were very curious about the engineering details of how this structure failed so spectacularly. At the time, we were sure there’d be plenty of follow-up on that score, but life happened and we forgot all about the story. Luckily, a faithful reader named Craig didn’t, and he helpfully ran down a few follow-up articles that came out last year that are worth looking at.

The first is from prosecutors in Berlin with a report offering three possibilities: that the adhesive holding together the acrylic panels of the aquarium failed; that the base of the tank was dented during recent refurbishment; or that the aquarium was refilled too soon after the repairs, leading to the acrylic panels drying out. We’re a little confused by that last one just from an intuitive standpoint, but each of these possibilities seems hand-wavy enough that the report’s executive summary could have been “Meh, Scheiße happens.”

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Reverse-Engineering An Elevator Control Panel Results In Clicky Goodness

February 4, 2021 by Dan Maloney 9 Comments

We have to admit that in the hardware hacking universe, there aren’t generally too many chances to hack elevators. Well, at least not opportunities that don’t also include the risk of incarceration. But fortune favors the bold, and when he found the remains of an elevator control panel in an abandoned Croatian resort hotel, [Davor Cihlar] undertook an extensive and instructive reverse-engineering of the panel.

The video below highlights his efforts, which were considerable given the age and state of the panel. This is a relay-only control panel, after all, with most of the relays missing and a rat’s nest of wires connecting the sockets. So [Davor] put his “RevIng” concept to work. This uses a custom PCB with a microcontroller on-board that plugs into each relay socket and probes the connections between it and every other socket. Very clever stuff, and it presented him with the data needed to develop a ladder-logic diagram of the board, with the help of some custom software.

With the original logic in hand, [Davor] set about building a simulator for the panel. It’s a lovely piece of work, with buttons and lights to mimic the control panel inside the elevator car, as well as the call stations that would have graced each lobby of the hotel. Interestingly, he found logic that prevented the elevator from being called to some floors from anywhere but inside the car. The reason remains a mystery, but we suppose that a hotel built by Penthouse publisher [Bob Guccione] would have plenty of secrets.

We love the supremely satisfying clickiness of this build, and the reverse engineering prowess on display, but we can’t find much practical use for something like this. Then again, DIY elevators are a thing.

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Build Your Own Custom Elevator

December 28, 2020 by Bryan Cockfield 67 Comments

There are a lot of things in our everyday life that are holdovers from an earlier time that we continue to use simply because of inertia even if they don’t make a lot of sense in modern times. Examples include a 60 Hz power grid, the spacing between railroad tracks, and of course the self-contained attic ladder which is made to fit in between standard spaced ceiling joists. It’s not wide enough to get big or heavy stuff into an attic, and building standards won’t change just for this one inconvenience, so if you want to turn that space into something more usable you’re going to need to build a custom elevator.

This attic elevator comes to us from [Brian] who recently moved into a home with about half the square footage as his previous home, but still needed to hold all of his stuff. That means clever ways of using the available space. For the elevator he constructed a platform out of 2x lumber held together with bolts and steel supports. The carriage runs up and down on a track made out 1 5/8″ super strut and is hoisted by a winch motor rated for 550 pounds, which is more than enough to hoist up most household items including a large toolbox.

The only thing that we would have liked to have seen in the video is how the opening was made. Presumably this would have involved cutting into a ceiling joist to make the opening wider than the standard attic ladder, and care would have needed to be taken to ensure the ceiling/floor wasn’t weakened. Either way, this is a great solution to a common problem, and could perhaps be made to work on more than two levels with a custom controller. Continue reading “Build Your Own Custom Elevator” →

Physical Security Hack Chat With Deviant Ollam

June 1, 2020 by Dan Maloney 1 Comment

Join us on Wednesday, June 3 at noon Pacific for the Physical Security Hack Chat with Deviant Ollam!

You can throw as many resources as possible into securing your systems — patch every vulnerability religiously, train all your users, monitor their traffic, eliminate every conceivable side-channel attack, or even totally air-gap your system — but it all amounts to exactly zero if somebody leaves a door propped open. Or if you’ve put a $5 padlock on a critical gate. Or if your RFID access control system is easily hacked. Ignore details like that and you’re just inviting trouble in.

Once the black-hats are on the inside, their job becomes orders of magnitude easier. Nothing beats hands-on access to a system when it comes to compromising it, and even if the attacker isn’t directly interfacing with your system, having him or her on the inside makes social engineering attacks that much simpler. System security starts with physical security, and physical security starts with understanding how to keep the doors locked.

To help us dig into that, Deviant Ollam will stop by the Hack Chat. Deviant works as a physical security consultant and he’s a fixture on the security con circuit and denizen of many lockpicking villages. He’s well-versed in what it takes to keep hardware safe from unauthorized visits or to keep it from disappearing entirely. From CCTV systems to elevator hacks to just about every possible way to defeat a locked door, Deviant has quite a bag of physical security tricks, and he’ll share his insights on keeping stuff safe in a dangerous world.

Our Hack Chats are live community events in the Hackaday.io Hack Chat group messaging. This week we’ll be sitting down on Wednesday, June 3 at 12:00 PM Pacific time. If time zones have you down, we have a handy time zone converter.

Click that speech bubble to the right, and you’ll be taken directly to the Hack Chat group on Hackaday.io. You don’t have to wait until Wednesday; join whenever you want and you can see what the community is talking about.

Those Elevator Emergency Call Buttons Are Actually Pretty Janky

August 10, 2019 by Mike Szczys 26 Comments

We’ve all stared at that button in the elevator with the phone icon on it, supremely confident that if the cab came to a screeching halt while rocketing up to the 42nd floor, a simple button press would be your salvation. To be fair, that’s probably true. But the entire system is not nearly as robust as most people think.

Friday at DEF CON 27, [Will Caruana] took the stage to talk about phone phreaking on an elevator. The call buttons first appeared on elevators in 1968 as actual phone handsets, eventually becoming a mandated feature starting in 1976. Unfortunately, the technology they use hasn’t come all that far since. Phone modules on elevators did benefit when DTMF (touch tones) and voice menu systems rolled around. But for the most part, they are a plain old telephone service (POTS) frontend.

[Will] spends his spare time between floors pressing the call button and asking for the phone number. It’s the lowest bar of social engineering, by identifying yourself as an elevator service technician and asking for the number he is calling from. His experience has been that the person at the other end of the phone will give you that number no questions asked nearly every time. What can you do with a phone number? Turns out quite a bit.

The keys to the castle are literally in the elevator phone user manuals. The devices, shipped by multiple manufacturers, come with a default password and [Will’s] experience has been that nobody changes them. This means that once you have the phone number, you can dial in and use the default password to reprogram how the system works. This will not let you directly control the elevator, but it will let you speak to the people inside, and even change the call-out number so that the next time that little button is pressed it calls you, and not the phone service it’s intended to dial. That is, if the system was even correctly set up in the first place. He mentioned that it’s not too hard to find elevators that don’t have their location set up in the system — if you do need help, it may be hard to figure out which elevator you’re actually in. There have also been instances where these call the 24-hour maintenance staff for the building, a bewildering experience for sleepy personnel who didn’t sign up for this.

Want to go beyond the call button and dig deeper into the secrets of pwning elevators? [Will] suggests watching the HOPE X talk from [Deviant Ollam] and [Howard Payne] called Elevator Hacking: From the Pit to the Penthouse.

A Windowless Elevator With A 360º Panoramic View

August 20, 2016 by Cameron Coward 23 Comments

The Amoreiras Tower, in Lisbon, Portugal, recently added a rooftop viewing area that is open to the public. The top of the tower is one of the highest spots in the city, and the viewing area gives an impressive 360º view of the surrounding area. However, the elevator to get to the top left a lot to be desired. It’s an interior elevator, and didn’t itself offer any view.

So, Artica, along with Schindler, were brought in to solve that problem. The solution was to mount displays on the interior of the elevator, in order to simulate a 360º panoramic view of the city outside. The video is synced up with the elevator, so the view changes as the elevator passengers move up and down between floors.

Artica, who was responsible for the concept, design, and electronics installation accomplished this by first building a prototype in their office building. This was a full-size elevator replica with which they could test the design and get it ready for installation. They then partnered with Schindler to actually install the system in the elevator of the Amoreiras Tower, which necessitated almost completely rebuilding the elevator. As you can see in the video, the resulting view and accompanying music (definitely not elevator music) are fantastic, and it was even done in time for the public opening of the rooftop viewing area.

Like us, you may be wondering where the video footage came from. The scene moves in apparent parallax so video was obviously captured with continuous motion and isn’t a scrolling image. This is the work of a camera toting drone.

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