The movie version of lockpicking tends to emphasize the meticulous, delicate image of the craft. The hero or villain takes out a slim wallet of fine tools, applies them with skill and precision, and quickly defeats the lock. They make it look easy, and while the image isn’t far from reality, there are other ways to pick a lock.
This expedient electric toothbrush lockpick is a surprisingly effective example of the more brute force approach to lockpicking. As [Jolly Peanut] explains, pin tumbler locks work by lining up each pin with the shear line of the cylinder, which allows the lock to turn. This can be accomplished a pin at a time with picks, or en masse by vibrating the pins until they randomly line up with the shear line just long enough for the lock to turn. A locksmith might use a purpose-built tool for the job, but a simple battery-powered electric toothbrush works in a pinch too. [Jolly Peanut] removed the usual business end of the brush to reveal a metal drive rod that vibrates at a high frequency. The rod was slimmed down by a little grinding to fit into the keyway of a lock, and with the application of a little torque, the vibration is enough to pop the pins into the right position. He tries it out on several locks in the video below, and it only takes a few seconds each time.
Such brute force methods have their drawbacks, of course. They’re not exactly subtle, and the noise they create may attract unwanted attention. In that case, hone your manual lockpicking skills with a giant 3D-printed see-through lock.
Continue reading “Hacked Electric Toothbrush Defeats Locks With Ease”
You see a lot of pneumatic actuators in industrial automation, and for good reason. They’re simple, powerful, reliable, and above all, cheap. Online sources and fluid-power suppliers carry a bewildering range of actuators, so why would anyone bother to make their own pneumatic cylinders? Because while the commercial stuff is cheap, it’s not PVC and plywood cheap.
Granted, that’s not the only reason [Izzy Swan] gives for his DIY single-acting cylinder. For him it’s more about having the flexibility to make exactly what he needs in terms of size and shape. And given how ridiculously easy these cylinders are, you can make a ton of them for pennies. The cylinder itself is common Schedule 40 PVC pipe with plywood endcaps, all held together with threaded rod. [Izzy] cut the endcaps with a CNC router, but a band saw or jig saw would do as well. The piston is a plywood plug mounted to a long bolt; [Izzy] gambled a little by cutting the groove for the O-ring with a table saw, but no fingers were lost. The cylinder uses a cheap bungee as a return spring, but an internal compression spring would work too,. Adding a second air inlet to make the cylinder double-acting would be possible as well. The video below shows the cylinder in action as a jig clamp.
True, the valves are the most expensive part of a pneumatic system, but if nothing else, being able to say you made your own cylinders is a win. And maybe you’ll get the fluid-power bug and want to work up to DIY hydraulics.
Continue reading “Shop-Made Pneumatic Cylinders From PVC And Plywood”
Every person who reads these pages is likely to have encountered a neodymium magnet. Most of us interact with them on a daily basis, so it is easy to assume that the process for their manufacture must be simple since they are everywhere. That is not the case, and there is value in knowing how the magnets are manufactured so that the next time you pick one up or put a reminder on the fridge you can appreciate the labor that goes into one.
[Michael Brand] writes the Super Magnet Man blog and he walks us through the high-level steps of neodymium magnet production. It would be a flat-out lie to say it was easy, but you’ll learn what goes into them and why you don’t want to lick a broken hard-drive magnet and why it will turn to powder in your mouth. Neodymium magnets are probably unlikely to be produced at this level in a garage lab, but we would love to be proved wrong.
We see these magnets everywhere, from homemade encoder disks, cartesian coordinate tables, to a super low-power motor.
You can get pretty much any part you need online these days, but some specialty parts are a little hard to come by. So if your needs are esoteric, like tiny hydraulic cylinders for RC snow plows, you might just have to roll your own.
To be honest, we never really knew that realistic working hydraulics on such a small scale were a thing, but [tintek33]’s video below opened our eyes to a new world of miniature mechanicals. You’d think a linear actuator would be a fine stand-in for the hydraulic ram on a tiny snow plow for an RC truck, but apparently no detail is too small to address in painstaking detail. And as with many things in life, the lathe is the way to get there. Every part is scratch-built from raw brass, aluminum and steel on a mini lathe, with the exception of a few operations that were sent over to the mill that could have been done with hand tools in a pinch. The video is longish, so if you’re not into machining you can skip to 16:40 or so and pick the action up at final assembly. The finely finished cylinder is impressively powerful when hooked up to [tintek33]’s hydraulic power pack, and looks great on the plow. He’s got some other videos on his site of the RC snow plow in action that are worth a look, too.
Ready to take the plunge with a lathe but don’t know where to start? We’ve covered the basics of adopting a new lathe before.
Continue reading “Mini Lathe Makes Tiny Hydraulic Cylinders for RC Snow Plow”
When your project needs power, you might need to turn to hydraulics. There is a lot of mystery about fluid power, but there is also a huge supply chain devoted to getting you the parts you need to power your project. Off-the-shelf components may not fit your application though, in which case it might be handy to know how to build your own custom hydraulic cylinders.
While it’s true that custom cylinder builds are pretty common, it’s still interesting to see the process [MakeItExtreme] used. Starting with an off-the-shelf piston and gland, this double-acting cylinder build is a pretty straightforward exercise in machining. The cylinder is threaded at the rod end and a cap is welded onto the piston end. Threaded bosses for fittings are welded on, the business end of the rod is threaded, and everything is assembled. The cylinder turned out to be pretty powerful as the video below shows.
As a product of the prolific team at [MakeItExtreme], we can tell this cylinder is destined for another even more interesting build. It’s hard to guess where this one will end up, but we’ll bet it ends up in another tool in their shop. Maybe it end up powering a beefed-up version of their recent roll bender.
Continue reading “Custom Hydraulic Cylinders from Off-the-Shelf Components”
This is a pretty cool project [Sebastian Morales] is working on – a 3D printed Pneumatic Multiplexer. Large interactive installations, kinetic art and many other applications require large numbers of actuators to be controlled. For these type of projects to work, a large number of actuators equals higher resolution and that allows the viewer to be captivated by the piece.
The larger the system becomes, the more complex it becomes to control all of those actuators. [Sebestian] wanted to move a large number of components with a relatively low number of inputs. He thought of creating a mechanical equivalent of the familiar electronic X-Y matrix that can control large quantities of outputs using only a few inputs – in a more descriptive form, Outputs=(Inputs/2)^2.
He looked at chemical reactions that change liquids in to gases, but that seemed pretty complicated. Refrigerants used in air conditioning looked promising, but their handling and safety aspects looked challenging.
Eventually, he decided to look at using “air logic“. Air logic uses pneumatic devices to create relays, limit switches, AND gates, NAND gates, OR gates, amplifiers, equivalent to electrical circuits. Electrical energy is replaced with compressed air. His plan was to build a multiplexer whose elements would open only if the combination of pressure between both lines was the right one. As in electronics, NAND logic is easy to implement. A moving element creates a seal and only allows air out if the bottom line was low and the top line was high.
He had access to a high resolution, resin based 3D printer which allowed him to create fully air-tight systems. He started with prototyping a small 4×4 matrix to test out his design, and had to work through 6 to 7 iterations before he could get it to work. The next step was to create a larger matrix of 100 elements controlled by 20 inputs (10×10 matrix). He created Omnifarious – a kinetic sculpture demonstrating the concept of shapeshifting objects. The Omnifarious is a hexecontahedron which would be able to transform its surface to render different geometries via 59 balloons on its surface. Below, you can check the videos of his progress building the various prototypes and another video showing the Omnifarious sculpture.
Continue reading “Pneumatic Multiplexer”
Here’s an automated setup that lets you create flat images of cylindrical objects. The example shown above takes a creamer and lets you see what the painted pattern looks like when viewed continuously.
The image capture rig is similar to turntable photography setups that allow you to construct animated GIF files or 3D models of objects. The subject is places on a stepper motor which allows precise control when rotating the object between frames. The EiBotBoard (which we’ve seen in at least one other project) is designed for the EggBot printer. But it is used here to interface the motor and capture equipment with the Raspberry Pi.
We’re a little uncertain if the RPi actually handles the image manipulation. The project uses ImageMagick, which will certainly run on the RPi. There is a mention of the Raspberry Pi camera joing the rig as a future improvement so we do expect to see a fully-automatic revision at some point.
[via Adafruit via EMSL]