OLED display, blue LED and Smartcard

Developed On Hackaday: Front Panels And Beta Testers Program

mooltipass front panel

We’re pretty sure that most of our readers already know it by now, but we’ll tell you anyway: the Hackaday community (writers and readers) is currently developing an offline password keeper, the Mooltipass. As it has been more than two weeks since we wrote an article about our progress, today’s will be about the Mooltipass front panels and our beta testers program.

At the end of our mechanical design rundown article we showed that we were originally planning to put a slightly tinted acrylic panel on top of our device. We however could still make out the Mooltipass’ insides, which wasn’t in line with the nice professional look we wanted. We then designed another front panel, one which was transparent above the OLED screen/LEDs and opaque (black) on top of the rest. To our surprise the result still wasn’t as good as we had hoped, as the contrast between the front panel and the screens/LEDs was too big. We finally came up with the panel shown above (see GitHub repository folder) which combines the two techniques previously described. As it is still in China, we’ll show you the final result when we get it in our hands.

We launched around 10 case prototypes in production, they will soon be shipped to our current contributors/advisers together with the smart cards chosen by Hackaday readers. In the meantime we sent our official call for beta testers to our mailing list recipients and hackaday.io followers, in which we asked them to fill a small form that will allow us to know them a bit better. We asked about their home/work computer setup, their level of expertise, their willingness to contribute to the prototype cost and finally specifics about who would use the Mooltipass they’d receive. We are targeting a broad range of users but also testers that will provide us with detailed feedback and clear bug reports.

We also spent quite a while searching for cheaper alternate parts that could be sourced in relatively big quantities. This is usually an overlooked aspect of a project so we preferred to tackle this as soon as possible. In a few weeks the contributors and I will receive all the components required to assemble our final prototype (front panels / case / top & bottom PCBs / smart cards) and it will be time to write a new update. Want to stay informed? You can join the official Mooltipass Google Group or follow us on Hackaday Projects.

OLED display, blue LED and Smartcard

Developed On Hackaday: The Top PCB Dilemna

The Hackaday community offline password keeper is slowly coming together. A few days ago we received the top PCB for Olivier’s design (shown above). If you look at the picture below, you may see the problem we discovered when opening our package: the soldermask was the wrong color! Given the board is meant to be placed behind a tinted acrylic panel, this was quite a problem…

After using some spray paint, we managed to get to the point shown in the bottom left of the picture. The next task was to find the best way to illuminate the input interface with reverse mount LEDs. Using a CNC mill we machined openings (top right PCB) but also removed some epoxy on both PCB’s sides, thinking it would provide a better light diffusion. We then wrote part of the Mooltipass PWM code and took these pictures:

Continue reading “Developed On Hackaday: The Top PCB Dilemna”

Designing A Front Panel For A DIY Project

DIY Front Panel

 

When building a one-off DIY project, appearances tend to be the least of our priorities. We just want to get the device working, and crammed into some project case. For those that like to build nicer looking prototypes [JumperOne] came up with a slick method of building a custom front panel for your DIY project.

The first step is to get the dimensions correct. You CAD tool will generate these from your design. [JumperOne] took these measurements into Inkscape, an open source vector graphics tool. Once it’s in Inkscape, the panel can be designed around the controls. This gets printed out and aligned on a plastic enclosure, which allows the holes to be marked and drilled.

With the electronics in place, the front panel gets printed again on a general purpose adhesive sheet. Next up is a piece of cold laminating film, which protects the label. Finally, holes are cut for the controls. Note that the display and LEDs are left covered, which allows the film to diffuse the light. The final result looks good, and can provide all the needed instructions directly on the panel.

[Thanks to Ryan for the tip]