Son Of Rothult

We are continuously inspired by our readers which is why we share what we love, and that inspiration flows both ways. [jetpilot305] connected a Rothult unit to the Arduino IDE in response to Ripping up a Rothult. Consider us flattered. There are several factors at play here. One, the Arduino banner covers a lot of programmable hardware, and it is a powerful tool in a hardware hacker’s belt. Two, someone saw a tool they wanted to control and made it happen. Three, it’s a piece of (minimal) security hardware, but who knows where that can scale. The secure is made accessible.

The Github upload instructions are illustrated, and you know we appreciate documentation. There are a couple of tables for the controller pins and header for your convenience. You will be compiling your sketch in Arduino’s IDE, but uploading through ST-Link across some wires you will have to solder. We are in advanced territory now, but keep this inspiration train going and drop us a tip to share something you make with this miniature deadbolt.

Locks and security are our bread and butter, so enjoy some physical key appreciation and digital lock love.

This Old Console Stereo Hides A Liquor Cabinet

There was a time when consumer electronics were statement items, designed to resemble quality furniture that would be shown off as a centerpiece of the home. Televisions in ornate wooden cabinets, or stereos looking for all the world like sideboards. [Zethus] had just such a huge record player and radio combo in a sideboard, and having little use for the cream of 1950s home entertainment technology, he rebuilt it as a concealed liquor cabinet with electronic controls and a much more modern stereo that forms part of a Logitech Media Server multi-room system.

After removing the tube-based radio chassis and Garrard jockey-wheel turntable it was time to gut their supporting woodwork and install the platform derived from a standing desk. With suitably impressive lighting and a pair of VFD displays for the music choice, there is the inevitable Raspberry Pi running the show. Control is achieved by a set of hidden capacitive buttons, and there’s a Web interface to allow both music and magical appearance of alcohol from the comfort of a smartphone. The whole can be seen in the video below the break.

Whenever a piece of vintage electronics is gutted in this way there will always be people who find it disquieting, but the truth is that these all-in-one stereos were made in huge quantities during the mid-century period and do not have a significant value. This one may have lost its original electronics, but it lives on safe from the dump that has claimed so many of its brethren. Happily this isn’t the first one we’ve seen saved with a Pi.

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LCD Panel Lamp Shade Makes For Eye-Catching Lighting

At first sight, [Kyle]’s Elroy lamp is simply an attractive piece of modern-styled interior furnishing; its clean lines, wood grain, and contemporary patterning being an asset to the room. But when he pulls out his phone, things change. Because this lamp hides a secret: at its heart may be a standard LED bulb, but the shade conceals four LCD screens driven by an Nvidia Jetson. These can be controlled through a web app to display a variety of textures, completing the effect.

This is not however simply a set of laptop screens bolted to a lampshade. The screens started life in laptops sure enough, but have since had their reflective backing removed to create a transparent LCD panel. Then an appropriate diffuser had to be found, which after much experimentation became a composite including more than one textured paper. Finally the whole was enclosed in an attractive wooden lamp frame and became part of the furniture. We like it, both as an aesthetically pleasing lamp and as a genuine departure from the norm.

This isn’t the first eye-catching lampshade we’ve brought you, but it’s certainly raised the bar. You can see it in action in the video below the break.

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You’re Sitting On An Engineering Masterpiece: Chairs As A Design Challenge

If you move as a hardware hacker through the sometimes surprisingly similar world of artists, craftspeople, designers, blacksmiths, and even architects, there’s one piece of work that you will see time and time again as an object that exerts a curious fascination. It seems that designing and building a chair is a rite of passage, and not just a simple chair, but in many cases an interesting chair.

An American-made Windsor chair from the turn of the 19th century. Los Angeles County Museum of Art [Public domain]
An American-made Windsor chair from the turn of the 19th century. Los Angeles County Museum of Art [Public domain]
Some of the most iconic seating designs that you will be instantly familiar with through countless mass-produced imitations began their lives as one-off design exercises. Yet we rarely see them in our community of hackers and makers, a search turns up only a couple of examples. This is surprising, not least because there is more than meets the eye to this particular piece of furniture. Your simple seat can be a surprisingly complex challenge.

Moving Charis From Artisan to Mass Market

The new materials and mass production techniques of the 19th and 20th centuries have brought high-end design into the hands of the masses, but while wealthy homes in earlier centuries had high-quality bespoke furniture in the style of the day, the traditional furniture of the masses was hand-made in the same way for centuries often to a particular style dependent on the region in which it was produced.

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Reupholstering A Couch, With No Prior Experience

Upholstery is a craft that dates back far longer than many we feature on Hackaday. It requires patience, attention to detail, and a series of specialised skills. If you fancy yourself to be like a young Jack White, you might have considered trying your hand at a piece or two. [darkpine] did just that, and the results are impressive.

The couch was sourced from an online bartering platform, and was in a sad and sorry state after years of use. According to the original owner, the couch was over 100 years old and had been passed down through several generations. Last reupholstered in the 1970s, it was in dire need of repair. Wooden trim was falling off, fabric was fading, and resident cats had been sure to leave their mark.

[darkpine] set about things the right way, stripping the couch back to its bare bones. Taking careful note of the original construction, diagrams were made to ensure the springs could be retied in the correct fashion. Fresh burlap was installed, followed by foam and a layer of cotton batting. Careful attention was then paid to the fabric covering, with hand stitching used along the arms to get an absolutely perfect pattern match along the seams. With the hard part done, the wood was then restored and waxed to a glorious shine.

The final results are astounding, especially when noting that this was [darkpine]’s first ever upholstery project. We don’t see a lot of this kind of thing around here, but it’s not completely unknown.

[via Reddit]

Robotic Wood Shop Has Ambitions To Challenge IKEA

Many people got their start with 3D printing by downloading designs from Thingiverse, and some of these designs could be modified in the browser using the Thingiverse Customizer. The mechanism behind this powerful feature is OpenSCAD’s parametric design capability, which offers great flexibility but is still limited by 3D printer size. In the interest of going bigger, a team at MIT built a system to adopt parametric design idea to woodworking.

The “AutoSaw” has software and hardware components. The software side is built on web-based CAD software Onshape. First the expert user builds a flexible design with parameters that could be customized, followed by one or more end users who specify their own custom configuration.

Once the configuration is approved, the robots go to work. AutoSaw has two robotic woodworking systems: The simpler one is a Roomba mounted jigsaw to cut patterns out of flat sheets. The more complex system involves two robot arms on wheels (Kuka youBot) working with a chop saw to cut wood beams to length. These wood pieces are then assembled by the end-user using dowel pegs.

AutoSaw is a fun proof of concept and a glimpse at a potential future: One where a robotic wood shop is part of your local home improvement store’s lumber department. Ready to cut/drill/route pieces for you to take home and assemble.

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Soda Bottles Used As Heat-Shrink For Wood Joinery

Nobody is likely to confuse it with the beautiful joinery that makes fine furniture so desirable. But as a practical technique, using plastic bottles as heat-shrink tubing for composite joints is pretty nifty, and the pieces produced are not without their charm.

Undertaken as an art project to show people what can be done with recycled materials, [Micaella Pedros]’ project isn’t a hack per se. She started with bottles collected around London and experimented with ways to use them in furniture. The plastic used in soda and water bottles, polyethylene terephthalate (PET), turns out to shrink quite a bit when heated. Rings cut from bottles act much like large pieces of heat-shrink tubing, but with more longitudinal shrinkage and much more rigidity. That makes for a great structural component, and [Micaella] explored several ways to leverage the material to join wood. Notches and ridges help the plastic grip smoother pieces of wood, and of course the correct size bottle needs to be used. But the joints are remarkably strong – witness the classic leaning-back-in-a-chair test in the video below.

Its aesthetic value aside, this is a good technique to file away for more practical applications. Of course, there are plenty of ways to recycle soda bottles, including turning them into cordage or even using them as light-pipes to brighten a dark room.

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