Hackaday Prize Entry: Dr. DAC

The theme of this year’s Hackaday Prize is. ‘build something that matters.’ A noble goal, but there’s also a second prize – the Best Product prize – that is giving $100k to one lucky team who can appeal to people with open jaws and wallets. It’s a fabulous prize that also includes a six month residency at the Hackaday Design Lab, but right now there aren’t many contenders for this part of The Hackaday Prize.

[drewrisinger]’s DrDAC USB Audio DAC is one of those project that’s in the running for the Best Product prize. He’s solving the problem of terrible low-quality built-in soundcards that seem to be everywhere. Yes, it’s a simple idea, but the execution is great.

The electronics for DrDAC are pretty much what you would expect for a DIY audio sound card; A PCM2706 takes USB audio and sends it out over I2S. A PCM1794 converts the I2S to analog audio, and an OPA2836  amplifies it and sends everything out through a 1/8″ jack or a pair of RCA plugs.

[drewrisinger] started DrDAC as a school project, and after receiving the PCBs, he noticed a problem. MultiSim’s footprint for a TQFP-32 package was too small, meaning the IC simply wouldn’t fit on the board. It was too late in the semester to order a new board, meaning some sort of rework needed to happen. [drew] fixed this problem by soldering jumper wires between the pads to the leads of the chip. Yes, it looks crazy, but apparently it works. You can check out a video of that whole process below.


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Hackaday Prize Entry: A Braille Computer

As with all devices meant for a very small percentage of the population, computing equipment for the blind is very, very expensive. A Braille typewriter – a relatively simple machine that puts dots on a piece of paper – costs about $700 USD. Need a Braille interface for a computer? You can buy a 16-cell wide Braille output for $1600, and high-end models with an integrated keyboard go up to $5000.

For his Hackaday Prize entry, [Haydn Jones] is building a simpler and cheaper Braille computer. It’s not just a single line of text at a time; this computer will have a display that will output an entire page of Braille at a time.

The current solutions for a computer to Braille interface use small electromechanical cells for each character. That’s six individual pins for each character, multiplied by the number of cells on the display. Doing a full-page display with this type of mechanism, but [Haydn] has another idea. Instead of controlling each pin individually, all of the pins on the display will be controlled by a CNC-like mechanism. The pins themselves will be mechanical SR latches, better known as the mechanism in a ball point pen.

A display is only half of the IO of a computer, and for the input portion of his build, [Haydn] is also building a Braille keyboard. This doubles as a binary or hexadecimal keyboard, but the idea is very similar to a proper chorded Braille keyboard. It’s a simple enough build; just a few key switches and a microcontroller.


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Hackaday Prize Entry: A Better DIY CT Scanner

If you’re entering something in The Hackaday Prize this year, [Peter Jansen] is a guy you need to watch out for. Last year, he won 4th place with the Open Source Science Tricorder, and this year he’s entering a homebrew MRI machine. Both are incredible examples of what can be built with just enough tools to fit on a workbench, but even these builds don’t cover everything [Peter] has built. A few years ago, [Peter] built a desktop CT scanner. The CT scanner worked, but not very well; the machine takes nine hours to acquire a single slice of a bell pepper. At that rate, any vegetable or fruit would begin to decompose before a full scan could be completed.

This didn’t stop a deluge of emails from radiology professors and biomedical folk from hitting [Peter]’s inbox. There are a lot of people who are waiting for back alley CT scans, but the CT scanner, right now, just isn’t up to the task. The solution is iteration, and in the radiology department of hackaday.io, [Peter] is starting a new project: an improved desktop CT scanner.

The previous version of this CT scanner used a barium check source – the hottest radioisotope source that’s available without a license – and a photodiode detector found in the Radiation Watch to scan small objects. This source is not matched to the detector, there’s surely data buried below the noise floor, but somehow it works.

For this revision of a desktop CT scanner, [Peter] is looking at his options to improve scanning speed. He’s come up with three techniques that should allow him to take faster, higher resolution scans. The first is decreasing the scanning volume: the closer a detector is to the source, the higher the number of counts. The second is multiple detectors, followed up by better detectors than what’s found in the Radiation Watch.

The solution [Peter] came up with still uses the barium check source, but replaces the large photodiode with multiple PIN photodiodes. There will be a dozen or so sensors in the CT scanner, all based on a Maxim app note, and the mechanical design of this CT scanner greatly simplifies the build.

Compared to the Stargate-like confabulation of [Peter]’s first CT scanner, the new one is dead simple, and should be much faster, too. Whether those radiology professors and biomed folk will be heading out to [Dr. Jansen]’s back alley CT scan shop is another question entirely, but it’s still an amazing example of what can be done with a laser cutter and an order from Mouser.


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Hackaday Prize Entry: A 3D Mapping Drone

Quadcopters show a world of promise, and not just in the mediums of advertising and flying Phantoms over very large crowds. They can also be used for useful things, and [Sagar]’s entry for The Hackaday Prize does just that. He’s developing a 3D mapping drone for farmers, miners, students, and anyone else who would like high-resolution 3D maps of their local terrain.

Most high-end mapping and photography work done with quadcopters these days uses heavy DSLRs to record the images that are brought back to the base station to be stitched into a 3D image. While this works, those GoPros are getting really, really good these days, and with 4k resolution, too. [Sagar] is mounting one of these to a custom quad and flying around an area to get images of an area from every angle.

To stitch the images together [Sagar] will be using the Pix4D mapping software, an impressive bit of software that will convert a multitude of still images to a 3D scene. It’s an expensive piece of software – $8500 for a perpetual license, but the software can be rented for $350/month until a FOSS alternative can be developed.


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Hackaday Prize Entry: An Electric Vehicle From Recycled Parts

In the future, just about everyone will be driving an electric car. We’re seeing the beginnings of this, and that means electrics and hybrids are showing up in junk yards. What does that mean? Tons of big batteries and powerful motors to build an electric vehicle from recycled parts.

A few years ago, someone exceptionally smart did the math on the environmental friendliness of different makes of vehicles from cradle to grave. The most environmentally friendly car to buy wasn’t a Prius, Leaf, or Tesla, but a used car; an old Civic or Rabbit. The logic makes sense – after two or three hundred thousand miles under its timing belt, the Civic or Rabbit has already paid the cost of forging the body and refining the plastic. Obviously, then, the most environmentally friendly car would be reusing the batteries and motor out of a newer hybrid.

For his Hackaday Prize build, [mauswerkz] is taking a 2001 BMW 330ci coupe and replacing the motor and transmission with some salvaged EV equipment. In this case, it’s the transmission and inverter from a Lexus GS450h and the batteries from a Chevy Volt ‘Extended Range’. Where the magical junkyard [mauswerkz] is pulling this equipment out of is anyone’s guess, but he did it. Maybe you can too.

So far, [mauswerkz] has the charger out of the Chevy Volt hooked up to the inverter and transmission from the Lexus and is making stuff turn. It’s only running at 200V instead of the final voltage of 650, but it’s enough for a proof of concept. Now it’s just a matter of stuffing everything inside the BMW.

Of course going to a junk yard isn’t the only way to get an EV. The more enterprising builder might want to build their own EV completely from scratch, starting with a block of foam. Yes, it even looks better than the BMW.


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Hackaday Prize Entry: Telling Dad The Stove Is Off

A month ago, Hackaday landed at the NYC TechCrunch Disrupt, a bastion of people up all night on MacBooks and immense amounts of caffeine and vitamin B12. For 20 hours, everyone was typing away trying to build the next great service that would be bought by Google or Amazon or Facebook. Tucked away in one small corner of the room was the Hackaday crew, giving out dev boards, components, and advice to the few dozen hardware hackers at Disrupt. [David], one of these Hackaday enthusiasts won the Twilio Sponsorship Prize at Disrupt, and now it’s a Hackaday Prize entry.

[David]’s dad has a little bit of paranoia of accidentally leaving the stove on. This usually manifests itself a few minutes after leaving the house, which means turning the car around just to make sure the stove was off. At the TechCrunch hackathon, [David] built a small IoT device to automatically read the temperature of the stove, send that off to the Internet, and finally as an SMS via Twilio.

The hardware [David] is using is extremely minimal – a thermopile, a gas sensor, a WiFi module, and a microcontroller. There’s a lot of iterations in this project, with [David] looking at everything from TI MSP430s to Teensys to Arduinos to ESP8266 modules. Still, rough prototype thrown together in 20 hours is all you need to win the Twilio prize at Disrupt, and that’s more than enough for a very good Hackaday Prize entry.


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The Hackaday Prize: An Ultra Low Cost 3D Printer Controller

This isn’t a Hackaday Prize entry that will change the world, but that doesn’t mean there’s not a place for it. [vdirienzo] is building an ultra low-cost 3D printer controller for 3D printers and other CNC machine. It’s not going to change the world, but it is a rather interesting little device.

This printer controller is very minimal, with a single-sided circuit board with just enough parts and components to make this board useful. The stepper motor drivers are from Pololu, and most of the other components are stuff you could pull out of a reasonably stocked junk drawer. The microcontroller is rather interesting; it’s an Arduino Nano. Instead of the ATMega644 and ‘Mega1280 microcontrollers found on other 8-bit printer controller boards, [vdirienzo] slimmed down the Teacup firmware to fit on the ATMega328 in the Arduino Nano.

The SinapTec is not by any means the first effort to create an ultra low-cost controller board for a 3D printer that can be assembled at home. The RepRap Gen 7 electronics can be manufactured on a RepRap or small CNC mill. There’s not much to these boards – just a small, single-sided board. If you want a small, simple, and cheap controller board for a 3D printer, this is all you need.

While a cheap 3D printer controller board doesn’t really fit with the ‘change the world’ theme of The Hackaday Prize, that doesn’t mean there’s still not a place in the contest for [vdirienzo]’s entry; we have a Best Product category, with a $100k prize and a six month residency in the Hackaday Design Lab. If that’s not enough reason to build something cool – even if it won’t change the world – we don’t know what is.


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