horology

14 Articles

This Tiny Steam Engine Takes A Watchmaker’s Skill To Build

September 9, 2024 by 29 Comments

When your steam engine build requires multiple microscopes, including those of the scanning electron variety, you know you’re building something really, really tiny.

All of the usual tiny superlatives and comparisons apply to [Chronova Engineering]’s latest effort — fits on a pencil eraser, don’t sneeze while you’re working on it or you’ll never find it. If we were to put the footprint of this engine into SMD context, we’d say it’s around a 2010 or so. As one would expect, the design is minimalistic, with no room for traditional bearings or valves. The piston and connecting rod are one piece, meaning the cylinder must pivot, which provides a clever way of switching between intake and exhaust. Tiny crankshaft, tiny flywheel. Everything you’d associate with a steam engine is there, but just barely.

The tooling needed to accomplish this feat is pretty impressive too. [Chronova] are no strangers to precision work, but this is a step beyond. Almost everything was done on a watchmaker’s lathe with a milling attachment and a microscope assist. For the main body of the engine, a pantograph engraving machine was enlisted to scale a 3D printed template down tenfold. Drill bits in the 0.3 mm range didn’t fare too well against annealed tool steel, which is where the scanning electron microscope came into play. It revealed brittle fractures in the carbide tool, which prompted a dive down the rabbit hole of micro-machining and a switch to high-speed steel tooling.

It all worked in the end, enough so that the engine managed 42,000 RPM on a test with compressed air. We eagerly await the equally tiny boiler for a live steam test.

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Climate Change May Make Days Longer

July 31, 2024 by 31 Comments

For those who say there’s never enough time in a day, your wish for more time is getting granted, if ever so slightly. Scientists have now found a new source of our days getting longer — climate change.

You may have already been aware that the length of the day on Earth has been getting longer over time due to the drag exerted on our planet by our friendly neighborhood Moon. Many other factors come into play though, including the Earth’s own mass distribution. As the Earth warms and polar caps melt, the water redistributes to the Earth’s equator causing it to slow more rapidly.

In the worst-case scenario, RCP8.5, it would result in climate-related effects to planetary rotational velocity even larger than those caused by lunar tides. Under that scenario, the earth would probably be a less pleasant place to live in many other ways, but at least you’d have a little more time in your day.

While we’re talking about time, we wonder what ever happened to getting rid of Daylight Savings in the US? If you long for a simpler time, perhaps you should take up repairing mechanical watches and clocks?

Stripped Clock Wheel Gets A New Set Of Teeth, The Hard Way

March 29, 2023 by 14 Comments

If there’s one thing we’ve learned from [Chris] at Clickspring, it’s that a clockmaker will stop at nothing to make a clock not only work perfectly, but look good doing it. That includes measures as extreme as this complete re-toothing of a wheel from a clock. Is re-toothing even a word?

The obsessive horologist in this case is [Tommy Jobson], who came across a clock that suffered a catastrophic injury: a sudden release of energy from the fusee, the cone-shaped pulley that adjusts for the uneven torque created by the clock’s mainspring. The mishap briefly turned the movement into a lathe that cut the tops off all the teeth on the main wheel.

Rather than fabricate a completely new wheel, [Tommy] chose to rework the damaged one. After building a special arbor to hold the wheel, he turned it down on the lathe, leaving just the crossings and a narrow rim. A replacement blank was fabricated from brass and soldered to the toothless wheel, turned to size, and given a new set of teeth using one of the oddest lathe setups we’ve ever seen. Once polished and primped, the repair is only barely visible.

Honestly, the repaired wheel looks brand new to us, and the process of getting it to that state was fascinating to watch. If the video below whets your appetite for clockmaking, have we got a treat for you.

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Astronomical clock

An Astronomical Mechanical Clock, In More Ways Than One

January 2, 2022 by 29 Comments

If the workings of a mechanical timepiece give you a thrill, prepare to be blown away by this over-the-top astronomical clock.

The horological masterpiece, which was designed by [Mark Frank] as his “dream clock”, is a riot of brass, bronze, and steel — 1,200 pounds (544 kg) of it, in fact, at least in the raw materials pile. Work on the timepiece began in 2006, with a full-scale mockup executed in wood by Buchannan of Chelmsford, the Australian fabricator that [Mark] commissioned to make his design a reality. We have a hard time explaining the design, which has just about every horological trick incorporated into it.

[Mark] describes the clock as “a four train, quarter striking movement with the fourth train driving the astronomical systems,” which sounds far simpler than the finished product is. It includes 52 “complications,” including a 400-year perpetual calendar, tide clock, solar and lunar eclipse prediction, a planisphere to show the constellations, and even a thermometer. And, as if those weren’t enough, the clock sports both a tellurion to keep track of the Sun-Earth-Moon system and a full orrery out to the orbit of Saturn, including all the major moons. The video below shows the only recently finished masterpiece in operation.

[Mark]’s dream clock has been under construction for the better part of two decades, and we applaud not just his design but his patience. The skeletonized construction reminds us of the Clickspring clock from a few years back; now seems like a great time to go back and binge-watch that whole series again.

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Mechanical Timekeeping Hack Chat With Clickspring

February 1, 2021 by 3 Comments

Join us on Wednesday, February 3 at noon Pacific for the Mechanical Timekeeping Hack Chat with Clickspring!

The reckoning of the passage of time has been of vital importance to humans pretty much for all our history, but for most of that time we were stuck looking at the movements of heavenly bodies or noting the changing of the seasons to answer questions of time. The search for mechanical aids to mark the passage of time began surprisingly early, though, pretty much from the time our ancestors first learned to work with metals.

Timekeeping devices were often created to please a potentate or to satisfy a religious imperative, but whatever the reason for their invention, these early clocks and calendars were key to a ton of discoveries. Timekeeping devices were among the first precision mechanisms, and as such formed the basis of much of our mechanical world. A mechanical representation of the passage of time also gave us some of the first precise observations of the physical world, which led to an enormous number of discoveries about the nature of the universe, not to mention practical skills such as navigation, which allowed us to explore the world with greater confidence.

In our era, precision timekeeping has moved beyond the mechanical realm into the subatomic world, and mechanisms built to please a prince are relegated to museums and collectors. That’s not to say there isn’t plenty to learn from the building of mechanical timepieces, as anyone who has watched any of the videos on Clickspring’s YouTube channel can attest. Clickspring not only makes some magnificent modern timepieces, like his famous open-frame clock, but recently he’s also branched out into the timekeeping mechanisms of the ancients. He built a reproduction Byzantine sundial-calendar, and tackled a reproduction of the famous Antikythera mechanism. The latter was undertaken using only the tools and materials that would have been available to the original maker. That led to an unexpected discovery and a detour into the world of scholarly publishing.

Clickspring has been busy lately, but he made some time to stop by the Hack Chat and talk about mechanical timepieces. We’ll talk about his modern builds, his forays into the mechanisms of antiquity, and his serendipitous discovery. On the way we’re likely to talk about what it takes to build precision mechanisms in a small shop, and whatever else that crops up.

join-hack-chatOur Hack Chats are live community events in the Hackaday.io Hack Chat group messaging. This week we’ll be sitting down on Wednesday, February 3 at 12:00 PM Pacific time. If time zones have you tied up, we have a handy time zone converter.

Click that speech bubble to the right, and you’ll be taken directly to the Hack Chat group on Hackaday.io. You don’t have to wait until Wednesday; join whenever you want and you can see what the community is talking about.

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For Your Holiday Relaxation: The Clickspring Sundial Build Megacut

December 23, 2020 by 7 Comments

The fortunate among us may very well have a bit of time off from work coming up, and while most of that time will likely be filled with family obligations and festivities, there’s probably going to be some downtime. And if you should happen to find yourself with a half hour free, you might want to check out the Clickspring Byzantine Calendar-Sundial mega edit. And we’ll gladly accept your gratitude in advance.

Fans of machining videos will no doubt already be familiar with Clickspring, aka [Chris], the amateur horologist who, through a combination of amazing craftsmanship and top-notch production values, managed to make clockmaking a spectator sport. We first caught the Clickspring bug with his open-frame clock build, which ended up as a legitimate work of art. [Chris] then undertook two builds at once: a reproduction of the famous Antikythera mechanism, and the calendar-sundial seen in the video below.

The cut condenses 1,000 hours of machining, turning, casting, heat-treating, and even hand-engraving of brass and steel into an incredibly relaxing video. There’s no narration, no exposition — nothing but the sounds of metal being shaped into dozens of parts that eventually fit perfectly together into an instrument worthy of a prince of Byzantium. This video really whets our appetite for more Antikythera build details, but we understand that [Chris] has been busy lately, so we’ll be patient.

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Hacker’s Discovery Changes Understanding Of The Antikythera Mechanism

December 12, 2020 by 46 Comments

With all the trained academics who have pored over the Antikythera mechanism in the 120 years since it was pulled from the Mediterranean Sea, you’d think all of the features of the ancient analog computer would have been discovered by now. But the mechanism still holds secrets, some of which can only be appreciated by someone in tune with the original maker of the device. At least that what appears to have happened with the recent discovery of a hitherto unknown lunar calendar in the Antikythera mechanism. (Video, embedded below.)

The Antikythera mechanism is fascinating in its own right, but the real treat here is that this discovery comes from one of our own community — [Chris] at Clickspring, maker of amazing clocks and other mechanical works of art. When he undertook a reproduction of the Antikythera mechanism using nothing but period-correct materials and tools four years ago, he had no idea that the effort would take the direction it has. The video below — also on Vimeo — sums up the serendipitous discovery, which is based on the unusual number of divisions etched into one of the rings of the mechanisms. Scholars had dismissed this as a mistake, but having walked a mile in the shoes of the mechanism’s creator, [Chris] knew better.

The craftsmanship and ingenuity evidenced in the original led [Chris] and his collaborators to the conclusion that the calendar ring is actually a 354-day calendar that reflects a lunar cycle rather than a solar cycle. The findings are summarized in a scholarly paper in the Horological Journal. Getting a paper accepted in a peer-reviewed journal is no mean feat, so hats off to the authors for not only finding this long-lost feature of the Antikythera mechanism and figuring out its significance, but also for persisting through the writing and publication process while putting other projects on hold. Clickspring fans have extra reason to rejoice, too — more videos are now on the way!

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