As a company, Fluke has been making electronic test equipment longer than the bipolar junction transistor has been around for. In that time they’ve developed a fairly stellar reputation for quality and consistency, but like any company they don’t support their products indefinitely. [ogdento] owns a Fluke meter that isn’t nearly as old as the BJT but still has an age well outside of the support window, and since the main problem was the broken LCD display they set about building a replacement for this retro multimeter.
Initially, [ogdento] had plans to retrofit this classic multimeter with a modern OLED, but could not find enough space for the display or a way to drive it easily. The next attempt to get something working was to build a custom one-off LCD using a drill press as an end mill, which didn’t work either. But after seeing a Charlieplexed display from [bobricius] as well as this video from EEVblog about designing custom LCDs, [ogdento] was able to not only design a custom PCB and LCD display to match the original meter, but was able to get a manufacturer in China to build them.
The new displays have a few improvements over the old; mostly they are more stylistically inspired by later Fluke models and have a few modern improvements to the LCD itself. There were are few issues during prototyping but nothing that was too hard to sort out, such as ordering the wrong size elastomeric strips initially. For anyone who needs to replace a custom LCD and can’t find replacement parts anymore, this project would be a great starting point for figuring out the process from the ground up.






Another hacker assisting with the badge project, [Mog], noticed that the spacing of the programming pads on the PCB was very close to the spacing of a DB9/DE9 cable. This gave way to a very clever hack for programming the badges: putting pogo pins into a female connector. The other end of the cable was connected to a TI CC Debugger which was used to program the firmware on the displays. But along the way, even this part of the project got an upgrade with moving to an ESP32 for flashing firmware, allowing for firmware updates without a host computer.