Levitating Lego Generator Runs On Air

March 31, 2025 by Lewin Day 4 Comments

[Jamie] decided to build a generator, and Lego is his medium of choice. Thus was created a fancy levitating generator that turns a stream of air into electricity.

The basic concept is simple enough for a generator—magnets moving past coils to generate electricity. Of course, Lego doesn’t offer high-strength magnetic components or copper coils, so this generator is a hybrid build which includes a lot of [Jamie’s] non-Lego parts. Ultimately though, this is fun because of the weird way it’s built. Lego Technic parts make a very crude turbine, but it does the job. The levitation is a particularly nice touch—the build uses magnets to hover the rotor in mid-air to minimize friction to the point where it can free wheel for minutes once run up to speed. The source of power for this contraption is interesting, too. [Jamie] didn’t just go with an air compressor or a simple homebrew soda bottle tank. Instead, he decided to use a couple of gas duster cans to do the job. The demos are pretty fun, with [Jamie] using lots of LEDs and a radio to demonstrate the output. The one thing we’d like to see more of is proper current/voltage instrumentation—and some measurement of the RPM of this thing!

While few of us will be rushing out to build Lego generators, the video nonetheless has educational value from a mechanical engineering standpoint. Fluids and gases really do make wonderful bearings, as we’ve discussed before. Video after the break.

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“Some Assembly Required” Makes Us Love Things More

March 2, 2025 by Navarre Bartz 36 Comments

For the maker looking to turn their project into a business, trying to price your widget can be a bit of a conundrum. You want to share your widget with the world without going broke in the process. What if you could achieve both, letting the end user finish assembly? [PDF]

While over a decade has passed since Harvard Business School released this study on what they dub “The IKEA Effect,” we suspect that most of it will still be relevant given the slow pace of human behavior change. In short, when you make someone become part of the process of manufacturing or assembling their stuff, it makes them value it more highly than if it was already all put together in the box.

Interestingly, the researchers found “that consumers believe that their self-made products rival those of experts,” and that this is true regardless of whether these people consider themselves to be DIY enthusiasts or not. This only holds if the person is successful though, so it’s critical to have good instructions. If you have a mass market item in the works, you probably don’t want to require someone with no experience to solder something, but as IKEA has shown, nearly anybody can handle some hex screws and Allen wrenches.

If you’re looking for more advice on how to get your invention in people’s hands, how about this Supercon talk by Carrie Sundra about manufacturing on a shoestring budget or this video from Simone Giertz on her experiences with manufacturing from idea to finished product. You might want to steer clear of people promising patents for pennies on commercials, though.

Gaze Upon This Omni-directional Treadmill’s Clever LEGO Construction

January 7, 2025 by Donald Papp 16 Comments

Want to see some wildly skillful LEGO construction? Check out [Banana Gear Studios]’ omni-directional treadmill which showcases not only how such a thing works, but demonstrates some pretty impressive problem solving in the process. Construction was far from straightforward!

A 9×9 grid of LEGO shafts all turning in unison is just one of the non-trivial design challenges.

In principle the treadmill works by placing an object on a bed of identical, rotating discs. By tilting the discs, one controls which edge is in contact with the object, which in turn controls the direction the object moves. While the concept is straightforward, the implementation is a wee bit more complex. LEGO pieces offer a rich variety of mechanical functions, but even so, making a 9×9 array of discs all rotate in unison turns out to be a nontrivial problem to solve. Gears alone are not the answer, because the shafts in such a dense array are a bit too close for LEGO gears to play nicely.

The solution? Break it down into 3×3 self-contained chunks, and build out vertically with gimbals to take up the slack for gearing. Use small elastic bands to transfer power between neighbors, then copy and paste the modular 3×3 design a few times to create the full 9×9 grid. After that it’s just a matter of providing a means of tilting the discs — which has its own challenges — and the build is complete.

Check out the video below to see the whole process, which is very nicely narrated and illustrates the design challenges beautifully. You may see some similarities to Disney’s own 360° treadmill, but as [Banana Gear Studios] points out, it is a technically different implementation and therefore not covered by Disney’s patent. In an ideal world no one would worry about getting sued by Disney over an educational LEGO project posted on YouTube, but perhaps one can’t be too careful.

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LDU Decoded: The Untold Tale Of LEGO Dimensions

December 27, 2024 by Heidi Ulrich 11 Comments

LEGO bricks might look simplistic, but did you know there’s an actual science behind their sizes? Enter LDUs — LEGO Draw Units — the minuscule measurement standard that allows those tiny interlocking pieces to fit together seamlessly. In a recent video [Brick Sculpt] breaks down this fascinating topic.

So, what is an LDU precisely? It’s the smallest incremental size used to define LEGO’s dimensions. For context, a standard LEGO brick is 20 LDUs wide, and a single plate is 8 LDUs tall. Intriguingly, through clever combinations of headlight bricks, jumper plates, and even rare Minifig neck brackets, builders can achieve offsets as tiny as 1 LDU! That’s the secret sauce behind those impossibly detailed LEGO creations.

We already knew that LEGO is far more than a toy, but this solidifies that theory. It’s a means of constructing for anyone with an open mind – on its own scale. The video below explains in detail how to achieve every dimension possible. If that inspires you to build anything, dive into these articles and see if you can build upon this discovery!

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3D Printing A Big LEGO Christmas Tree

December 20, 2024 by Lewin Day 8 Comments

LEGO make lots of neat floral arrangements these days, and even little Christmas trees, too. While they’re fun to build out of tiny little blocks, they’re a little small for use as your main Christmas tree. Sadly, a bigger version simply doesn’t exist in the LEGO catalog, so if that’s your desire, you’ll have to build your own—as [Ruth] and [Ellis] did!

The concept behind the build is as you’d expect. The duo effectively just 3D printed giant versions of LEGO pieces, with which they then assembled a large Christmas tree. It sounds very straightforward, but scaling an existing LEGO design up by six times tends to come with some complications. A tactical decision was made early on to ease proceedings—the original LEGO tree had a large brown base that would take lots of printing. This was eliminated in the hopes that it would speed the build significantly. The long plastic shafts that supported the original design were also replaced with steel shafts since printing them would have been incredibly difficult to do well.

The rest of the video demonstrates the huge amount of work that went into actually 3D printing and assembling this thing. It’s pretty great to watch, and you’ll learn a lot along the way.

We’ve seen other creators try similar projects, where they 3D print their own building blocks from scratch. It normally turns out much harder than expected! No surprise when you think about all the engineering that went into perfecting LEGO all those years ago.

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Do 3D Printers Dream Of LEGO Sheep?

December 9, 2024 by Heidi Ulrich 21 Comments

Imagine the power to clone your favorite LEGO piece—not just any piece, but let’s say, one that costs €50 second-hand. [Balazs] from RacingBrick posed this exact question: can a 3D scanner recreate LEGO pieces at home? Armed with Creality’s CR-Scan Otter, he set out to duplicate a humble DUPLO sheep and, of course, tackle the holy grail of LEGO collectibles: the rare LEGO goat.

The CR-Scan Otter is a neat gadget for hobbyists, capable of capturing objects as small as a LEGO piece. While the scanner proved adept with larger, blocky pieces, reflective LEGO plastic posed challenges, requiring multiple scans for detailed accuracy. With clever use of 3D printed tracking points, even the elusive goat came to life—albeit with imperfections. The process highlighted both the potential and the limitations of replicating tiny, complex shapes. From multi-colored DUPLO sheep to metallic green dinosaur jaws, [Balazs]’s experiments show how scanners can fuel customization for non-commercial purposes.

For those itching to enhance or replace their builds, this project is inspiring but practical advice remains: cloning LEGO pieces with a scanner is fun but far from plug-and-play. Check out [Balazs]’s exploration below for the full geeky details and inspiration.

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Hackaday Links: December 8, 2024

December 8, 2024 by Dan Maloney 14 Comments

For some reason, we never tire of stories highlighting critical infrastructure that’s running outdated software, and all the better if it’s running on outdated hardware. So when we learned that part of the San Francisco transit system still runs on 5-1/4″ floppies, we sat up and took notice. The article is a bit stingy with the technical details, but the gist is that the Automatic Train Control System was installed in the Market Street subway station in 1998 and uses three floppy drives to load DOS and the associated custom software. If memory serves, MS-DOS as a standalone OS was pretty much done by about 1995 — Windows 95, right? — so the system was either obsolete before it was even installed, or the 1998 instance was an upgrade of an earlier system. Either way, the San Francisco Municipal Transportation Agency (SFMTA) says that the 1998 system due to be replaced originally had a 25-year lifespan, so they’re more or less on schedule. Replacement won’t be cheap, though; Hitachi Rail, the same outfit that builds systems that control things like the bullet train in Japan, is doing the job for the low, low price of $212 million.

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