Automated Pixel Art With Marbles

Marble machines are a fun and challenging reason to do engineering for the sake of engineering. [Engineezy] adds some color to the theme, building a machine to create 16×16 marble images automatically. (Video embedded below.)

The core problem was devising ways to sort, lift, place, and dump marbles in their correct positions without losing their marbles—figuratively and literally. Starting with color detection, [Engineezy] used an RGB color sensor and Euclidian math to determine each marble’s color. After trying several different mechanical sorting mechanisms, he settled on a solenoid and servo-actuated dump tube to drop the marble into the appropriate hopper.

After sorting, he faced challenges with designing a mechanism to transport marbles from the bottom hoppers to the top of the machine. While paddle wheels seemed promising at first, they tended to jam—a problem solved by innovating with Archimedes screws that move marbles up smoothly without clogs. The marbles are pushed into clear tubes on either side of the machine, providing a clear view of their parade to the top.

Perhaps most ingenious is his use of constant-force springs as a flexible funnel to guide the marbles to a moving slider that drops them into the correct column of the display. When a picture is complete, sliding doors open on the bottom of the columns, dumping the marbles into a chain lift which feeds them into the sorting section. Each of the mechanisms has a mirrored version of the other side, so the left and right halves of the display operate independently.

The final product is slow, satisfying and noisy kinetic testament to [Engineezy]’s perseverance through countless iterations and hiccups.

Marble machines can range from minimalist to ultra-complex musical monstrosities, but never fail to tickle our engineering minds. Continue reading “Automated Pixel Art With Marbles”

Randomly Move Marionette With Steel Balls And Geneva Drives

The ball driven Geneva drives that move the marrionette. (Credit: Karakuri channel, YouTube)
The ball driven Geneva drives that move the marrionette. (Credit: Karakuri channel, YouTube)

Over the years we have seen many marble machines, but this one on the [Karakuri channel] (hit CC for subtitles) on YouTube is somewhat special, as it uses Geneva drives to turn the motion of the steel balls going around the circuit into random movement of a marionette. The Geneva drive type of gear mechanism normally converts a constant rotary motion into intermittent rotary motion by having a singular pin on the first wheel drive the second wheel. In the demonstrated mechanism, however, the pin is replaced by the steel balls, which are only intermittently and randomly present because of how each steel ball picks one of four paths, one towards each Geneva drive.

As a result of this, the motion of the marionette’s appendages – attached to the red wheel – is random. The only powered element of the (mostly 3D printed) system is the drive mechanism that carries the steel balls up again and keeps the primary wheels on the Geneva drives rotating. We have to give the creator pops for what is both an interesting art piece and a demonstration of how to creatively use this somewhat unusual gear mechanism to introduce randomness without a lot of complexity.

Thanks to [MrTrick] for the tip.

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Dropping Marbles With Millisecond Accuracy

All eight version of the drop mechanism
The road to the perfect marble dropper

[Martin] of the band [Wintergatan] is on his third quest to build the ultimate musical marble machine, and that means dropping marbles with maximum reliability and precision timing. Working through several iterations, and returning to first principles, he engineered a marble gate that can drop marbles with a timing standard deviation of 0 ms.

[Wintergatan]’s first two machines, Marble Machine and Marble Machine X gained significant attention, but their complexity was their undoing. As it turns out, a Rube Goldberg machine that makes music has a lot of potential failure points, and both machines proved too temperamental for the live stage. The third version, Marble Machine XT (T for “touring”) needed to be re-engineered for simplicity and reliability to be practical on the road.

[Martin] broke the marble machine concept down to its key components, of which the marble drop gate is the most obvious. Using a pair of contact microphones to record the moment of release and impact, he can measure the timing with precision. The first design had a standard deviation of 3.91 ms, which is not nearly enough for us to detect by ear, but is not up to [Martin]’s standard for “tight music”. It used a clock-type escapement mechanism, where the wheel is the release gate. After reviewing his measurement software and compensating for drift between the software components of his setup, the measured standard deviation was reduced by 1 ms. Another breakthrough was to remove any guiding surfaces below the gate and let gravity do all the work. The 8th iteration proved to be the winner and used the escapement arm as the drop gate and wheel to hold back the queue of marbles.

Coming from an arts background, [Martin] had to learn a lot of engineering lessons the hard way. Looking at the videos on his YouTube channel, it seems like he is taking the lessons to heart, and we look forward to seeing the Marble Machine XT come to life.

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3D Printed Marble Music Machine Looking Good Already

Inspired by the enormous marble music machines from the staggeringly talented [Wintergatan] and the marble run builds by [Daniel de Bruin], [Ivan Miranda] has been busy again building a largely 3D printed contraption to test his ideas around building his own marble music machine from scratch. (Video, embedded below.)

Leveraging his recent experiences with resin printing and his own giant 3D printer, he had no difficulty in producing everything he needed from his workshop, even if the design work apparently took ages.

The build shows how early in development this project is, as there are clearly quite a few issues to be dealt with, but progress looks encouraging so far. To be clear, plans are to ‘go big’ and this little eight-channel testbed is just to explore this issues around ball guiding, transport and ball release onto the first audio test device, a Korg Nano Pad 2.

Some significant teething problems were identified, such as when [Ivan] designed the ball lifter, he intended the balls to load from the rear, but then needed to switch it to load from the front. No big deal, simply reverse the motor direction to load balls on the opposite side of the mechanism. Sadly, that also meant the directly coupled note drum was now also rotating the wrong way to release the balls. Oops. A quick hack later and [Ivan] was back in business. Various parts needed shimming up with plates, but with 3D printers on the bench, knocking those out took little time or effort. This just shows how darn useful 3D printers can be, allowing you to iterate in a short time and feed your hacks back into the final version.

[Ivan] is clearly going to have a lot of ‘fun’ with this one, as [Wintergatan] will surely testify, these big musical marble machine builds are quite some undertaking. We shall definitely be tuning in later on to see where this one goes!

While we’re on the subject of the [Wintergatan] marble machines, here’s a mini homage to the latest Marble Machine X, and if you’re in the need for a 3D printed marble clock, then try this one for starters.

Continue reading “3D Printed Marble Music Machine Looking Good Already”

BEAM-Powered, Ball-Flinging Beam Has Us Beaming

We have a soft spot for BEAM projects, because we love to see the Sun do fun things when aided by large capacitors. [NanoRobotGeek]’s marble machine is an extraordinary example — once sufficiently charged, the two 4700 μF capacitors dump power into a home-brew solenoid, which catapults the ball bearing into action toward the precipice of two tracks.

[NanoRobotGeek] started with the freely-available Suneater solar circuit. It’s a staple of BEAM robotics, slightly modified to fit the needs of this particular project. First up was verifying that the lever (or beam, if you will) principle would work at all, and [NanoRobotGeek] just built it up from there in admirable detail. The fact that it alternates between the swirly track and the zigzag track is entrancing.

There are several disciplines at play here, and we think it’s beautifully made all around, especially since this was [NanoRobotGeek]’s first foray into track bending. We love the way it flings the ball so crisply, and the track-changing lever is pretty darn satisfying, too. You can check it out in action in the video after the break.

Although this was [NanoRobotGeek]’s maiden marble track, it’s not their first circuit sculpture — check out this flapping, BEAM-powered dragonfly.

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Hackaday Links: September 6, 2020

That was a close shave! On Tuesday, asteroid 2011 ES4 passed really close to the earth. JPL’s close approach data pegs its nominal distance from earth at about 0.00081083276352288 au! Yeah, we had to look it up too: that’s around 75,000 miles (120,000 kilometers), just ten times the diameter of the earth and only about one-third the distance from the earth the moon. It got within about 52,000 miles of the moon itself. Bookworms who made it all the way through Seveneves are surely sweating right now.

There’s a low current arms race when it comes to lighting up LEDs. The latest salvo in the field comes from [Christoph Tack] who boasts a current of 1.36 µA at 3 V for a green LED that is roughly 10x brighter than a phosphorescent watch dial. Of course, the TritiLED is the design being chased, which claims to run 17.6-20.2 years on a single CR2032 coin cell.

Proving once again that Hanna and Barbera were indeed future-tech prophets, flying cars are now a thing. Sky Drive Inc. made a four-minute test flight of a single passenger octo-rotor aircraft. Like a motorcycle of the sky (and those are a thing too) this thing is single-passenger and the cockpit is open air. The CNN article mentions that “The company hopes to make the flying car a part of normal life and not just a commodity”. Yeah, we’re sure they do, but in an age when electric cars are demonized for ranges in the low hundreds of miles, this is about as practical for widespread use as self-balancing electric unicycles.

Just when you thought the Marble Machine X project couldn’t get any bigger, we find out they have a few hundred volunteers working to update and track CAD models for all parts on the machine. Want a quick-start on project management and BOM control? These are never seen as the sexy parts of hardware efforts, but for big projects, you ignore them at your own peril.

Google and Apple built a COVID-19 contact tracing framework into their mobile platforms but stopped short of building the apps to actually do the work, anticipating that governments would want to control how the apps worked. So was the case with the European tracing app as Elliot Williams recently covered in this excellent overview. However, the United States has been slower to the game. Looks like the tech giants have become tired of waiting and have now made it possible for the framework itself to work as a contact tracing mechanism. To enable it, local governments need to upload a configuration file that sets parameters and URLs that redirect to informational pages from local health departments, and users must opt-in on their phone. All other tracing apps will continue to function, this is meant to add an option for places that have not yet adopted/developed their own app.

And finally, it’s time to take back responsibility for your poor spelling. Auto-correct has been giving us sardines instead of teaching how to fish for them ourselves. That ends now. The Autocorrect Remover is an extension for Google Docs that still tells you the word is wrong, but hides the correct spelling, gamifying it by having you guess the right spelling and rewarding you with points when you get it right.

Mini Marble-Powered Synth Pays Homage To Its Bigger Cousins

If imitation is the sincerest form of flattery, what then are we to make of something that shares only a few of the original’s design elements, operates in a completely different way, and has been scaled down to a fifth its size? Still seems like flattery to us.

Despite the changes, it’s clear where [Love Hultén] took inspiration for his miniature Marble Machine XS. Readers will no doubt see in it elements from [Martin Molin]’s original Marble Machine, the fantastic plywood and Lego musical contraption, along with his new Marble Machine X, the construction of which never seems to end. Like the originals, [Love]’s miniature version uses a lot of steel balls, albeit considerably scaled down, and it still uses a programming drum to determine where and when to drop them. But rather than strike real traditional instruments, the falling balls strike synthesizer keys, triggering a range of sounds through its built-in speaker. The whole thing is powered by a small electric motor rather than being hand-cranked and is small enough to sit on a desktop, a decided advantage over the mammoth machines to which it pays homage.

We have to say that as much as we love the hacksmanship of the original Marble Machine and the craftsmanship of its successor, the look and feel of [Love]’s machine just blows us away. We’re not sure what materials he used, but the whole hammertone paint scheme and Meccano look is a feast for nostalgic eyes.

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