When A Record Player Doesn’t Work Due To Solid State Grease

July 20, 2025 by Maya Posch 24 Comments

Normally, mechanical devices like record players move smoothly, with well-greased contact surfaces enabling the tone arm to automatically move, the multi-record mechanism to drop down a fresh disc, and the listener to have a generally good time. Unfortunately, the 1972-era ITT KP821 record player that [Mark] got recently handed by a friend wasn’t doing a lot of moving, with every part of the mechanism seemingly frozen in place, though the current owner wasn’t certain that they were doing something wrong.

Fortunately, this record player was in exceptionally good condition.. The primary failure was that the BSR record player mechanism, with its many touching metal surfaces, was suffering from a bad case of solidified grease. Although this is easily fixed with some IPA and a lot of elbow grease, the biggest trick with these mechanisms is putting it back together after cleaning, with many seemingly randomly shaped parts and every single E-clip that the manufacturer could design for and source at the time.

With that complete, this just left some pot cleaning and replacing a busted fuse in the amplifier section. The selenium rectifier was still functional, as were the SGS TAA621AX1 audio amplifier ICs. Despite the age of this ‘portable’ record player, both its BSR mechanism and the twin speakers that are part of the record player are in remarkably good condition. Much like with a car, it seems that you just have to swap out the liquid-y elements before they turn into a solid.

Continue reading “When A Record Player Doesn’t Work Due To Solid State Grease” →

Edison Phonograph Plays The Cylinders

May 8, 2025 by Al Williams 9 Comments

You might be old enough to remember record platters, but you probably aren’t old enough to remember when records were cylinders. The Edison Blue Amberol records came out in 1912 and were far superior to the earlier wax cylinders. If you had one today, how could you play it? Easy. Just build [Palingenesis’] record player. You can even hear it do its thing in the video below.

The cylinders are made of plaster with a celluloid wrapper tinted with the namesake blue color. They were more durable than the old wax records and could hold well over four minutes of sound.

Continue reading “Edison Phonograph Plays The Cylinders” →

Inside An Edison Phonograph

April 5, 2025 by Al Williams 14 Comments

If you think of records as platters, you are of a certain age. If you don’t remember records at all, you are even younger. But there was a time when audio records were not flat — they were drums, which was how the original Edison phonograph worked. [Our Own Devices] did a video earlier showing one of these devices, but since it was in a museum, he didn’t get to open it up. Lucky for us, he now has one of his own, and we get to see inside in the video below.

Ironically, Edison was deaf yet still invented the phonograph. While he did create the working phonograph — his self-identified most important invention — the original invention wasn’t commercially viable. You could record and playback audio on tin foil wrapped around a drum. But you couldn’t remove the foil without destroying it.

Continue reading “Inside An Edison Phonograph” →

A hand holding a paper cup pours orange resin into a mold. There are several different colors in a spiral inside a circular mold on a circular platform with holes around its perimeter sitting on a wooden table.

Reproducing Vinyl Records In Resin

November 1, 2022 by Navarre Bartz 9 Comments

While most are just plain, vinyl records can be found in a variety of colors, shapes, and some even glow in the dark. [Evan and Katelyn] decided to spruce up a plain old record by replicating it in bright, glow-in-the-dark resin.

By first making a silicone mold of the vinyl record and then pouring several different colors of resin into the resulting mold, [Evan and Katelyn] were able to make a groovy-looking record that still retained the texture necessary to transmit the original sounds of the record. The resulting piece has some static, but the music is still identifiable. That said, audiophiles would probably prefer to leave this up on the wall instead of in their phonograph.

Acrylic rings were laser cut and bolted together to build the form for the silicone mold with the original record placed at the bottom. To prevent bubbles, the silicone was degassed in a vacuum chamber before pouring over the record and the resin was cured in a pressure pot after pouring into the resulting mold.

If you’re interested in how records were originally made, check out this installment of Retrotechtacular. A more practical application of resin might be this technique to reproduce vintage plastic parts.

Continue reading “Reproducing Vinyl Records In Resin” →

Wooden You Like To Hear A CNC-Cut Phonograph Record?

June 17, 2022 by Dan Maloney 22 Comments

Say what you will about [Thomas Edison], but it’s hard to deny the genius of his self-proclaimed personal favorite invention: the phonograph. Capturing sound as physical patterns on a malleable medium was truly revolutionary, and the basic technology that served as the primary medium of recorded sound for more than a century and built several major industries is still alive and kicking today.

With so much technological history behind it, what’s the aspiring inventor to do when the urge to spin your own phonograph records strikes? Easy — cut them from wood with a CNC router. At least that’s how [alnwlsn] rolled after the “one-percent inspiration” hit him while cutting a PCB with his router. Reasoning that the tracks on the copper were probably about as fine as the groove on a record, he came up with some math to describe a fine-pitch spiral groove and overlay data from a sound file, and turn the whole thing into G-code.

For a suitable medium, he turned to the MDF spoil board used to ship PCB stencils, which after about three hours of milling resulted in a rather hairy-looking 78-RPM record. Surprisingly, the record worked fairly well on a wind-up Victrola. The spring-powered motor was a little weak for the heavy wooden record and needed a manual assist, but you can more or less clearly hear the 40-second recording. Even more surprising was how much better the recording sounded when the steel needle was replaced with a chunk of toothpick. You can check out the whole thing in the video below, and you’ll find the G-code generation scripts over on GitHub.

Is all this talk about reproducing music using wiggly lines confusing you? Woah, there, whippersnapper — check out [Jenny]’s primer for the MP3 generation for the background you need.

Continue reading “Wooden You Like To Hear A CNC-Cut Phonograph Record?” →

Piezo Pickup Makes Wax Records Easy To Digitize

June 23, 2021 by Dan Maloney 27 Comments

Sound recording and playback have come a long way in the last century or so, but it’s fair to say there’s still a lot of interesting stuff locked away on old recordings. Not having a way to play it back is partly to blame; finding an antique phonograph that plays old-timey cylinder recordings is pretty hard. But even then, how do you digitize the output of these fragile, scratchy old recordings?

As it happens, [Jan Derogee] is in a position to answer these questions, with an antique phonograph and a bunch of Edison-style wax cylinders with voices and music from a bygone era locked away on them. It would be easy enough to just use the “reproducer” he previously built and set up a microphone to record the sound directly from the phonograph’s trumpet, but [Jan] decided to engineer a better solution. By adding the piezo element from an electronic greeting card to his reproducer, potted with liberal quantities of epoxy and padded with cotton, the piezo pickup was attached to the phonograph arm in place of the original stylus and trumpet. The signal from the piezo element was strong enough to require a shunt resistor, allowing it to be plugged directly into the audio input jack on a computer. From there it’s just an Audacity exercise, plus dealing with the occasional skipped groove.

We appreciate [Jan]’s effort to preserve these recordings, as well as the chance to hear some voices from the past. We’re actually surprised the recording sound as good as they do after all this time — they must have been well cared for.

Continue reading “Piezo Pickup Makes Wax Records Easy To Digitize” →

Reproducing A Reproducer: Servicing A Cylinder Phonograph In The Year 2021

March 20, 2021 by Kristina Panos 11 Comments

[Jan Derogee] pulled out his phonograph the other day to hear the 100+ year old wax cylinder warble of “It’s a Long Way to Tipperary”, but couldn’t locate the reproducer — this is the small circular bit that holds the stylus and transfers the groove-driven vibrations to the center of a thin diaphragm, which vibrates into the sound horn. It’s easily the most important part of a cylinder phonograph. What do you do when you lose your reproducer? You could search ebay for a replacement, but that wouldn’t be nearly as fun as reproducing your reproducer yourself.

Traditionally, diaphragms were made from mica or celluloid, and the Edison disk phonograph used seven layers of shellac-soaked rice paper. Reproducers typically have a Dagwood sandwich of gaskets surrounding the membrane, but they don’t have to be so convoluted to work — a single strong membrane will do just fine. Just ask [Jan], who made a new reproducer with a 3D-printed case, a hand-pulled glass stylus, and a disposable aluminum foil pan for the diaphragm.

It’s difficult for us to say which part looks more fun — stretching the glass shard over a gas kitchen stove with the flame focused by a stack of wrench sockets, or cutting up a bicycle inner tube and using a car jack to press the aluminum into shape against a 3D-printed mold. The whole video is awesome and you can check it out after the break.

As [Jan] notes in the video and on the project site, the glass stylus should really be made from borosilicate because it’s harder than regular soda lime glass (that’s why they often make vaccine vials out of it). Regular glass will work and takes much less time and gas to reach the pull-able stage, so that’s what [Jan] used in the video, but it will wear out much more quickly. Fortunately, this was a temporary solution, because as soon as [Jan] made a replacement, the missing reproducer showed up.

Continue reading “Reproducing A Reproducer: Servicing A Cylinder Phonograph In The Year 2021” →