Enclosure Needs Labels? Make The 3D Printer Do It

July 8, 2019 by Donald Papp 18 Comments

Tool changing on 3D printers is hot right now, and it’s going to be really interesting to see the ideas that reliable tool changing lets people try out. One such idea is having the 3D printer use a marker to label the enclosure and buttons it just 3D printed.

The 3D print shown is an enclosure for a Pocket Operator by Teenage Engineering. [Marc Schömann] made the enclosure on Blackbox, a tool-changing 3D printer that he designed. The video below shows a pen holder drawing the labels directly onto the printed object. Pocket Operators may look like calculators, but they are clever electronic musical devices capable of producing real music. (The best way to learn about what they are and what they can do is to watch a tutorial video or two.)

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1980s Plotter Plays Flappy Bird

June 8, 2019 by Al Williams 5 Comments

Should you happen to have an HP7440A or similar plotter hanging around, you could have a quick game of Flappy Bird — or Plotty Bird as [WesleyAC] calls it. Just be sure you have some blank paper. The whole thing fits in about 200 lines of Rust code and — according to the author — gets to about 20 frames per second.

Watching the thing go, it appears that it draws a random set of pipes and then traces your flight path on the same page in real time.

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Plot Your Way Past A Tiny Buffer

May 18, 2019 by Jenny List 15 Comments

There is a dedicated community of plotter enthusiasts who keep their often-aging X-Y axis pen drawing devices going decades after they were built, and who share plotter-generated paper artwork online. [Dhananjay Balan] was seduced by this, so acquired a second-hand HP7440A through eBay and set about bringing it to life.

Bringing it to life was in the first instance the usual progression of cleaning the mechanism and checking all was in order, before doing a bit of research to find that the missing power supply was a 10-0-10V AC item. Then some adapters and a USB-to-serial port had it talking to a modern PC, and thanks to the wonders of HPGL it was working once more. This could thus have been a very simple tale worthy of the dreaded Not A Hack moniker, had the focus then not changed from the hardware into the software.

Back in the day, a 60-byte buffer in a plotter must have seemed huge. But in 2019 a plotter can be sent data at a rate that will swiftly fill it, after which the commands are not stored and are never drawn. Introducing a delay between sending commands solves the problem, but at the expense of very slow plotting. This was solved with a very clever use of the HPGL command to send the pen position, which waits until the pen has finished moving before sending its return value. This became a handy way to detect when the plotter was ready for more, allowing speedier printing without buffer overruns.

The plotter has an expansion port into which an optional module containing trigonometric drawing functions could have been plugged, but was missing in this example. HP’s idea was that the buffer was so small that a programmer would have difficulty writing their own, but the buffer hack in the previous paragraph put paid to that. Python code for all this and more is in a handy GitHub repository.

Via Hacker News.

Build A Plotter Using Scrap DVD Drives

April 29, 2019 by Lewin Day 17 Comments

Building your own CNC machine can present a series of varied challenges. There are the software considerations, but also the mechanical side of things – motors, shafts, screws and slides all need to be addressed in a working design. Of course, you can always outsource some of the work – and that’s precisely what [Daniele Tartaglia] did with this pen plotter build (Youtube link, embedded below).

It’s a capable plotter, able to nicely reproduce both graphics and text.

The build gains X and Y axes by virtue of two salvaged DVD drives. The tray mechanisms come ready to go with stepper motors and lead screws already assembled, and make a great basis for a compact plotter. A wooden frame is constructed to hold everything together. The pen is held against the paper with a rubber band which helps the ballpoint to draw a nice dark line, with a servo used as a pen retract mechanism. An Arduino Uno with a stepper driver shield is then employed to run the show.

It’s a tidy build, with neat cable management and smart design choices giving it a pleasing aesthetic. The CNC fundamentals are good, too – with minimal backlash and slop, the plotter is able to draw quite effectively. Old optical drives are a popular choice for plotter builds, as it turns out. Video after the break.

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Omni Wheels Move This CNC Plotter

March 12, 2019 by Dan Maloney 12 Comments

We’ve always had a soft spot for omni wheels and the bots that move around somewhat bumpily on them. Likewise, CNC pen plotters are always a welcome sight in our tip line. But a CNC plotter using omni wheels is new, and the results are surprisingly good.

Built from the bottom of a spring-form baking pan, [lingib]’s plotter is simplicity itself. Four steppers turn the omni wheels while a hobby servo raises and lowers the pen. The controller is an Uno with a Bluetooth module for smartphone control. Translating wheel rotations into X- and Y-axis motions was not exactly trivial, and the video below shows the results. Lines are a bit wobbly, and it’s clear that the plotter isn’t hitting the coordinates very precisely. But given the somewhat compliant nature of the omni wheels, we’re surprised [lingib] got results as good as these, and we applaud the effort.

[lingib] reports the most expensive part of this $100 build was the omni wheels themselves. We suppose laser-cut MDF omni wheels could reduce the price, or even Mecanum wheels from bent metal and wood. We’re not sure either will help with the precision, though.

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Relive The Dot Matrix Glory Days With Your 3D Printer

February 21, 2019 by Tom Nardi 21 Comments

With the cost of 3D printers dropping rapidly, we’ve started to see a trend of hackers re-purposing them for various tasks. It makes perfect sense; with the hotend and extruder turned off (or removed entirely), you’ve got a machine that can move a tool around in two or three dimensions with exceptional accuracy. Printers modified to carry lasers, markers, and even the occasional rotary tool, are becoming a common sight in our tip line.

Last year [Matthew Rayfield] attached a marker to his 3D printer and had it sketch out some pictures, but recently he decided to revisit the idea and try to put a unique spin on it. The end result is a throwback to the classic dot matrix printers of yore utilizing decidedly modern hardware and software. There’s something undeniably appealing about the low-fi nature of dot matrix printing, and when fed the appropriate images this setup is capable of producing something which we’ve got to admit is dangerously close to being art.

To create these images, [Matthew] has created “Pixels-to-Gcode”, an online service that anyone can use to turn an arbitrary image into GCode they can feed their 3D printer. There’s a number of options available for you to play with so you can dial in the specific effect you’re looking for. Pointillist images can be created using a tight spacing of dots, but widen them up, and your final image becomes increasingly abstract.

The hardware side of this project is left largely as an exercise for the reader. [Matthew] has attached a fine-point pen to his printer’s head using a rubber band, but admits that it’s far from ideal. A more robust approach would be some kind of 3D printed device that allows you to quickly attach your pen or marker so the printer can be easily switched between 2D and 3D modes. We’d also be interested in seeing what this would look like if you used a laser mounted on the printer to burn the dots.

Back in the ancient days of 2012, we saw somebody put together a very similar project using parts from floppy and optical drives. The differences between these two projects, not only in relative difficulty level but end result, is an excellent example of how the hacker community is benefiting from the widespread availability of cheap 3D motion platforms.

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Pen Plotter From Salvaged Printer Parts

January 30, 2019 by Richard Baguley 17 Comments

Like many of us, [Benjamin Poilve] was fascinated when he took apart a broken printer. He kept the parts, but unlike most of us, he did something with them, building a neat little plotter called the Liplo. Most pen plotters work by moving the pen on two axes, but [Benjamin] took a different approach, using the friction drive bars from the printer to move the paper on one axis, and a servo to move the pen on the other. He’s refined the design from its initial rough state to create a very refined final product that uses a combination of salvaged, 3D-printed, and CNC-milled parts.

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