Carving Terrain Maps Into Plywood With Software Help

November 28, 2022 by Bryan Cockfield 20 Comments

CNC machines are incredibly versatile tools. At a machine shop, they can machine all kinds of metal and plastic parts. Beyond that, they can engrave various materials including glass, and even create PCBs. [Steve] has a CNC machine of his own creation in his shop, and while he might be employing it for those common uses, his artistic creations are on the showcase for today with these 3D topographic relief maps.

The key to creating a good topographic relief map is good material stock. [Steve] is working with plywood because the natural layering in the material mimics topographic lines very well, especially with the high-quality marine-grade birch plywood he is using. Making sure to select pieces without knots improves the final product substantially, as does taking the time to fill any voids. Selecting good stock is only part of the process though. [Steve] is using TouchTerrain, an open source project helmed by [Dr. Chris Harding] of Iowa State University, to create the model which gets fed to the CNC machine. Originally intended for 3D printing applications, the web-based tool lets you easily select an area on the globe and export its topographical data to a standard STL or OBJ file.

With good stock and the ability to easily create 3D topographic maps, anyone with a CNC machine like this could easily reproduce their terrain of choice. We imagine the process might be easily ported to other tools like 3D printers, provided the resolution is high enough. We have also seen similar builds using laser cutters, although the method used is a little different.

Chevron Desk Takes Advantage Of Plywood For Patterning

November 8, 2022 by Lewin Day 23 Comments

Buying a desk is all well and good, but [WoodCraftly] found that the options they found online were too pricey for what was being offered. Buying the table frame from scratch was much cheaper, and just required crafting a top to match. That provided the opportunity to create this beautiful herringbone-finish desk created with some simple woodworking techniques.

Plenty of clamps were needed for the glue-up.

The build starts with a motorized corner desk frame that can be bought from amazon for just $550. To create the chevron-finish top, [WoodCraftly] grabbed some plywood sheets, and cut them into a series of 1-inch strips. These were then flipped 90-degrees onto their side, and glued together to create a panel that showed off the individual layers of the plywood. This panel was then cut into 3-inch wide strips at a 45-degree angle, and these strips were then placed back to back and once again glued up to create the attractive herringbone design.

From there, it was a simple matter of gluing up panels into the L-shape required for the desk, adding mounting holes, and rounding off the corners for a nice finish. The desk was also given a thick coat of epoxy on the bottom which soaked into the wood and helped give the desk some strength, and a top coat that was sanded back to a natural-look finish.

Overall, the final desk is just the product of some smart cutting and gluing steps combined to create a fun pattern in the end. It’s always fun to build your own furniture because you can express your own style in your creations. Video after the break.

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A segmented lamp made of circular slices of plywood. They are arranged as shutters around a long, skinny LED bulb in the center that gives off an incadescent-looking glow. A cord trails off to the left against the grey background.

Plywood Lamp Has Customizable Light Output

November 1, 2022 by Navarre Bartz 2 Comments

There’s something about light fixtures that attracts makers like moths to a flame. [danthemakerman] wanted something with a more configurable light output and built this Sculptural and Customizable Plywood Lamp.

In his detailed build log, [danthemakerman] describes how he wanted something “sort of like an analog dimmable light.” By using a stack of split plywood donuts hinged on a brass rod, he can vary the output and shape of the lamp. These shutters allow the lamp to go from bright to nightlight without using any electrical dimming components.

The plywood was rough cut on a bandsaw before being turned on a lathe. The light cover sections were then hollowed out with a Forstner bit and split in half. The tricky bit is the overlap of the cut on the hinge side of the shutters. Cutting the piece exactly in half would’ve required a lot more hardware to make this lamp work than what was achieved by patient woodworking.

If you’d like to see more ways to make light fixtures with plywood, check out this Hexagonal Lamp, these Upcycled Plywood and Glass Lamps, or this Laser-cut Sphere Lampshade that Packs Flat.

Building An Old Guitar From A New One

September 27, 2022 by Bryan Cockfield 3 Comments

Anyone who’s ever played guitar to at least the skill level required to form a terrible garage band knows the names of the most legendary guitars. The driving sound of the Gibson Les Paul played by Jimmy Page, the upside-down and smooth Fender Stratocaster from Jimi Hendrix, or the twangy Rickenbacker made famous by George Harrison are all lusted-after models. The guitar that [Frank] really wanted was a Danelectro DC59 and since they’ve been steadily creeping up in price, he decided to build his own.

The body of the clone guitar is hollow and made from effectively scrap wood, in this case plywood. As the original guitars were in fact famous for using the least expensive materials possible, this makes it a great choice for a clone. [Frank] made the guitar using almost exclusively hand tools and glued everything together, but did use a few donor parts from a modern Stratocaster-type guitar. With most of the rough shape of the guitar finished, it was time to add the parts that make the guitar sound the way that a real Danelectro should: the lipstick-style pickups. He purchased these completely separately as they are the most important part to get right to emulate the tone and feel of the original.

With everything finally soldered and assembled, [Frank] got right to work recording a sample audio track which is included at the end of the video. It certainly sounds like the original to our untrained ears, and for around $100 it’s not a bad value either. If you’d like to see a guitar built from the ground up without using another as a clone, take a look at this build which brings a completely original guitar into existence, entirely from scratch.

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Chandelier Mimics The Solar Analemma

September 24, 2022 by Lewin Day 14 Comments

The solar analemma is the shape the sun traces out when photographed each day at the same time and same location for a whole year – but you probably knew that already. [makendo] decided to use this skewed figure-eight shape as the inspiration for a chandelier, and the results are stunning.

A laser cutter was used to cut out segments of the analemma shape in plywood, such that they could slot together into the full form. These were then glued together on to a plywood sheet as a template to cut out the full-size form in a single piece. Some laminate edging was then added and the entire thing was given a coat of black gloss paint. String lights were cut up to provide the many globe fittings required, and installed on the back of the chandelier.

[makendo] notes that with a full 51 bulbs in the chandelier, it’s way too bright for most dining room settings. A dimmer is thus used to tone down the output to reduce eyestrain at mealtimes. It’s a fun build, and we’ve always loved light fixtures that are inspired by astronomy. If you like the moon more than the sun, though, there’s a build for you too!

DIY Laptop Stand: Why Stop At One When You Can Slot Three?

April 24, 2022 by Donald Papp 15 Comments

We make the tools we need, and that’s definitely the case with [Marco Schulte]’s laptop stand. It slots not one, not two, but three laptops at once.

For all their portability, multiple laptops can be a bit clunky to manage on a desk, so [Marco]’s solution definitely saves space while keeping things accessible. The laptop in the front can be open for use and easy access, while the two in the back are held vertically and can be attached to external monitors or other peripherals.

Not only does it save space, but the stand provides ample spots to anchor cable ties for securing the inevitable mess of wires and cables that dealing with three laptops brings. It makes for a tidier desk, that’s for sure.

The stand was designed in Fusion 360 and was cut from plywood with a CNC router. Does this design give you any ideas, or would you like to make one for yourself? The design files are here.

No access to a CNC router? No problem if you have glue and some spare boxes laying around! You might be surprised at how sturdy a few layers of cardboard and glue can be.

ATtiny85 Snake Game Is A Circuit Sandwich

March 26, 2022 by Kristina Panos 3 Comments

If there’s any looming, unwritten rule of learning a programming language, it states that one must break in the syntax by printing Hello, World! in some form or another. If any such rule exists for game programming on a new microcontroller, then it is certainly that thou shalt implement Snake.

This is [__cultsauce__]’s first foray away from Arduinoville, and although they did use one to program the ATtiny85, they learned a lot along the way.

It doesn’t take much to conjure Snake with an ’85 — mostly you need a screen to play it on (an OLED in this case), some buttons to direct the snake toward the food dot, a handful of passives, and a power source.

[__cultsauce__] started by programming the microcontroller and then tested everything on a breadboard, both of which are admirable actions. Then it was time to make this plywood and cork sandwich, which gives the point-to-point solder joints some breathing room and keeps them from getting crushed. Be sure to check it out in action after the break, and grab the files from GitHub if you want to charm your own ‘tiny Snake.

There’s a ton you can do with this miniature microcontroller, and that includes machine learning.

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