A Professional-Level Desk In A Dorm

September 13, 2019 by Bryan Cockfield 9 Comments

Heading off to college comes with its own set of challenges. Harder course material, living away from home for the first time, and dealing with roommates are common hurdles to overcome, but an oft-overlooked issue is the poor quality dorm room desks. For a place that a student is expected to spend a majority of their study time, colleges and universities don’t often provide inspiring areas in the dorm rooms for this task. With a few tools and some time, though, anyone suffering in a dorm can have a much better place to work.

This desk build comes to us from reddit user [lucas_talbert] and is noteworthy for using simple tools and materials to transform the standard, boring desk in a way which won’t upset the facilities manager in charge of the dorm furniture. The backer is a piece of plywood which was covered in bamboo flooring. It was screwed into the back of the desk and secured with L-brackets. A piece of 1×4 was attached around the edges to help hide the LED lights and cables as well.

We like this build for its impressive transformation of an otherwise drab dorm room into a place that most of us wouldn’t mind having as our main workstation, even beyond college. It also uses common materials and is easily removable, both of which are perks when living as a student. The one thing it doesn’t have, though, is the ability to exercise when using it.

Quilting Desk Is An Absolute Unit

August 1, 2019 by Kristina Panos 10 Comments

Most hobbies come with a lot of tools, and thread injecting is no different. Quilting itself may be Queen Hobby when it comes to the sheer volume of things you can buy: specialized templates, clips, thimbles, disappearing ink pens, and so on. And of course, you want it all within arm’s reach while sitting at the machine.

Years ago, [KevsWoodworks] built an impressive custom quilting desk for his wife. He’d added on to it over the years, but it was time for a bigger one. This beautiful beast has 21 drawers and 6 large cubbyholes for plastic bins. At the wife’s request, one of the drawers is vertical. [Kev] doesn’t say what she put in there, but if it were our desk, that’s where we’d stash all our large plastic rulers that need to be kept flat (or vertical). There’s also a lift, so any sewing machine can be brought up flush with the enormous top.

Fortunately for us, [Kev] likes to teach. He documented the build in a series of videos that go nicely with his CAD drawings, which are available for download. Thread your way past the break to see those videos.

Want to do some thread injecting, but don’t want to spend hundreds on a machine? We got lucky with our entry-level injector. If yours is a piece of scrap or has limited stitch options, replace the motor, or add an Arduino.

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3D Printer Meets CNC Router To Make Wood Prints

July 25, 2019 by Dan Maloney 29 Comments

We’ve seen plenty of plywood 3D printers before; after all, many early hobbyist machines were made from laser-cut plywood. But this plywood 3D-printer isn’t made from plywood – it prints plywood. Well, sort of.

Yes, we know – that’s not plywood the printer is using, but rather particleboard, the same material that fills the flatpack warehouse of every IKEA store. And calling it a printer is a bit of a stretch, too. This creation, by [Shane Whigton] and his Formlabs Hackathon team, is more of a hybrid additive-subtractive CNC machine. A gantry-mounted router carves each layer of the print from a fresh square of material – which could just as easily be plywood as particleboard. Once a layer is cut, the gantry applies glue to it, puts a fresh sheet of material on top, and clamps it down tight. The router then carves the next layer, and so on up the stack. The layer height is limited to the thickness of the material – a nominal 3/4″ (19 mm) in this case – and there’s a remarkable amount of waste, but that’s not really the point. Check out the printer in action and the resulting giant Benchy in the video below.

Seeing all that particleboard dust and glue got us thinking: what about a 3D-printer that extrudes a paste of sawdust mixed with glue? We imagine that would be a bit like those giant printers that extrude concrete to build houses.
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Hexagonal Lamp Is A Stylish Application Of Plywood

February 21, 2019 by Lewin Day 10 Comments

Lamps are useful things, and can be a great way to add style and lighting options to a room. Where overhead lights have to provide enough illumination for all manner of tasks, a subtle table lamp can add a nice moody glow to a room when it’s time to kick back and relax. Oftentimes, a stylish lamp can be let down by having a run of the mill plastic switch hanging off the power lead, but it doesn’t always have to be the case. [Emiel] designed this hexagonal lamp with a hidden switch, which works remarkably well.

[Emiel] starts by laying out hexagonal paper templates on plywood and perspex sheet. The plywood is cut on the bandsaw, while the interior cuts on the perspex are made on a scroll saw to avoid unsightly cut entry lines. The outer half of the lamp slides up and down on a pair of steel rods. Springs hold the outer half up, and it can be pressed down to activate a switch inside to turn the lamp on and off.

The build has a clean and attractive aesthetic, with the LEDs hidden inside, glowing through the perspex slices built into the body. It looks like something you’d find in the rooms at the Tranquility Base Hotel & Casino. If regular lamps aren’t enough for you, however, you could always consider building something interactive. Video after the break.

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Behold The WT-220: A ‘Clever’ VT-220 Terminal

December 20, 2018 by Donald Papp 27 Comments

[John Whittington] failed to win a bid for an old VT-220 serial terminal on eBay, so he decided to make his own version and improve it along the way. The result is the Whitterm-220 (or WT-220) which has at its core a Raspberry Pi and is therefore capable of more than just acting as a ‘dumb’ serial terminal.

Rear of the WT-220 with paint-filled laser engraving and all necessary connectors.

The enclosure is made from stacked panels of laser-cut plywood with an acrylic plate on the back for labels and connectors, where [John] worked paint into the label engravings before peeling off the acrylic’s protective film. By applying paint after laser-engraving but before peeling off the film, it acts as a fill and really makes the text pop.

Near the front, one layer of clear acrylic among the plywood layers acts as a light guide and serves as a power indicator, also doing double duty as TX/RX activity lights. When power is on, that layer glows, serving as an attractive indicator that doesn’t interfere with looking at the screen. When data is sent or received, a simple buffer circuit tied to the serial lines lights up LEDs to show TX or RX activity, with the ability to enable or disable this functionality by toggling a GPIO pin. A video overview is embedded below, where you can see the unit in action.

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Hackaday Links: October 21, 2018

October 21, 2018 by Brian Benchoff 31 Comments

A few weeks ago, we got word [Fran] was being kicked out of her workshop. You might remember [Fran] from her exploits in reverse engineering the launch computer for the Saturn V, her work on replicating the DSKY from an AGC, her visit to the Air & Space Museum annex (so jealous), and her other musical adventures. Why is she getting kicked out? Philly’s getting gentrified, ya jabroinis. Now, there’s a GoFundMe for a new Fran Lab. Go on and ring that bell.

Everyone needs a Sharpie sitting around, so how about one that weighs a pound or so? [MakingStuff] created a new body for a big ‘ol Sharpie marker, complete with knurling. Oh, man, the knurling.

A Powerball ticket costs $2. Last Friday, the expected return on a single Powerball ticket was more than $2. This doesn’t happen often, but last Friday the most logical course of action for everyone was to buy all the Powerball tickets they could.

Boston Dynamics built another dog robot and made it dance to Uptown Funk because we haven’t heard that song enough. No one has listened to Uptown Funk enough times in their life. It’s a great song that never gets old or overplayed.

[Wintergatan] is building a drum machine. You might remember this artisan of plywood from various marble machine builds that also play music. This build goes deep into the techniques of building gigantic mechanical contraptions out of plywood and steel.

Speaking of plywood, Rockler had a contest a while back to build something out of a single sheet of plywood. [OSO DIY] came up with the most interesting table I’ve ever seen. A lot of the entries into this plywood contest turned the plywood on its end, resulting in something that looks like it’s made out of skateboard decks. [OSO DIY]’s coffee table is no exception; it’s basically just a panel of edge-grain plywood made into a table. Where this gets really good is the actual design of the table. It’s clearly a mid-century modern piece, with threaded inserts holding the legs on. However, instead of something that was pressed out of a factory, this table just exudes an immense amount of manual labor. It’s a counterpoint between craftsmanship and minimalist design rendered in plywood and by far one of the most interesting pieces of furniture made in the last few years. Here are some more entries that also capitalize on edge-grain plywood

Giant Connect Four Pits You Against The Computer

September 26, 2018 by Mike Szczys 5 Comments

You can build a Connect Four solver in software, but it won’t be all that much fun. Now apply that same automation to a 15-foot-tall plywood version of the classic board game and you’ve just created a smile-making-machine for everyone within eyesight. Behold the Mono-Purpose Automated Robot Versed In Connnect4 (Marvin) which Ben and Jonathan dreamed up on their way home from Maker Faire last year, and made into their exhibit this year.

The game board

The scoreboard

On the physical side of things they got really creative in lifting the discs and sorting them into the column chosen by the software brain of the game. A chain travels along one side with fingers every few feet. The fingers travel along the channel, lifting the discs. Those fingers are a couple of bolts, with some metal filler, all epoxied into one solid unit.

Zoom in and you can see the solenoids controlling the disc drop

The chain for lifting discs

Arduino, router, and power supply

At the top of the disc elevator, and at the top position of each column in the gaming board, there are IR reflectance sensors which send feedback to the Arduino that drives the hardware. This proved a major issue during setup the day before the Faire. The reflectance sensors are just blasting out IR and not using a carrier signal. In direct sunlight, the detector was in a constant state of being tripped. After some trial and error, the logic for the sensors was flipped to detect the absence of sunlight by placing black plastic behind that top row of the board and putting duct tape over the IR emittors.

Detail of the disc elevator

This thing was a huge build to transport from Philly

There’s a router and laptop rolled into the system. The Arduino makes an HTTP request to software on the laptop. In addition to determining where the next move should be made, the laptop is connected to a large screen which shows the current state of the gaming board. This is a head-to-head, human versus machine game. The human player drops their discs from the top of the board using a paint roller that hooks into a hole at the center of the disc. This way the player’s disc passes by the sensors, triggering the machine’s next move.

It’s a clever build and due to the sheer size it’s pretty awesome they were able to get it to the Faire from Philadelphia. Don’t miss the video after the break that shows off the fun and excitement of this gaming giant.

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