Throne Of Dev: An Endgame Office Chair

July 2, 2021 by Kristina Panos 21 Comments

They say you shouldn’t cheap out on anything that comes between you and the ground. Typically, that list includes shoes, tires, and mattresses. But it’s 2021, and it’s high time to add ‘office chair’ to that list. Take it from someone who bought a handful of hundred-dollar office chairs and finally invested in an Aeron. Your throne makes a difference.

We’re not sure if there is conclusive evidence of this phenomenon, but it seems that for many people, the fastest way to get those creative juices flowing is to lean back and put your feet up. Now it’s one thing to lean back in an office chair and hold yourself there, but it’s quite another to sit in, say, a recliner that keeps the position for you. What if there was an office chair that could switch between the two? [Peter van der Walt] has been working from home for a decade now and will soon be moving to a new base of operations. The new space has a little office next to the main area, so it’s the perfect opportunity to build the dream chair — a day-to-night endgame throne for working, gaming, and everything in between.

[Peter] is working with some cyborg additions to his body and doesn’t care for the standard office chair fare. Currently, he splits his sits between a plastic chair like you’d find outside a coffee house (hey, whatever works best) and a cushy recliner. The idea is to find comfort and focus, and build something comfortable enough to accommodate the occasional afternoon siesta. It will be completely CNC-machineable from 18 mm plywood, and will probably have some upholstery eventually. Your ideas for feature creep are welcome below, or better yet, in the discussion area of the project page.

Some of us like to stand once in a while, but don’t want to go all in on a robotic desk. There are budget-friendly ways around that problem too, of course.

Custom Macro Keyboard Looks Good In Wood

May 21, 2021 by Kristina Panos 5 Comments

There’s more than one way to make a mechanical macro pad, and this wooden wonder represents one of our favorites. [Tauno Erik] had an old rubber dome rectangle keyboard lying around that still worked, but the poor thing was missing some of its caps. After salvaging the controller, [Tauno Erik] got to work on the tedious task of figuring out the mapping of the matrix, which was made easier with a Python script.

Almost every component of this beauty is wood, including the mounting plate and those thicc and lovely keycaps — their top layer is solid oak, and the bottom bit is birch plywood. In order to interface the ‘caps with the switches, [Tauno Erik] designed and printed connector pieces that sit inside the extra large keycaps and accept the stems of the key switches.

Speaking of switches, we’re not sure if [Tauno Erik] ended up using Cherry green switches, browns, or a mix of both (that would be interesting), but each one is mounted on a custom PCB along with a diode and a pull-up resistor. You can see more build pictures at [Tauno Erik]’s site, and stick around for a visual tour of the completed build after the break.

Wood is a great choice for keycaps, and we imagine they’ll only look better with age and use. A more common use for wood on a keyboard build is in surprisingly comfortable wrist rests.

Wood Enclosure Lends Warmth To This DIY Ribbon Microphone

May 14, 2021 by Dan Maloney 7 Comments

We love it when someone takes an idea they’ve seen on Hackaday and runs with it, taking it in a new and different direction. That’s pretty much what we’re here for, after all, and it’s pretty gratifying to see projects like this wooden ribbon microphone come to life.

Now, we’re not completely sure that [Maya Román] was inspired by our coverage of [Frank Olson]’s homage to the RCA Model 44 studio mic rendered in walnut veneer, but we’re going to pat ourselves on the back here anyway. The interesting thing with [Maya]’s build is that she chose completely different materials and design styles for her project. Where [Frank] built as much of his mic from wood as possible, [Maya] was fine with a mixed media approach — CNC-milled plywood for the case and stand, laser-cut acrylic for the ribbon motor frame, and 3D-printed pieces here and there as needed. The woven brass cloth used as a windscreen is a nice detail; while the whole thing looks — and sounds — great, we think it would be even better with a coat of dark stain to contrast against the brass, as well as a nice glossy coat of polyurethane.

The video below shows the whole design and build process, which was a final project for [Maya]’s audio production class this semester at college. Here’s hoping that it got as good a grade as we would give it.

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Skee-Ball Scoring With Coin Slot Switches

July 20, 2020 by Kristina Panos 4 Comments

Bowling is great and all, but the unpredictability of that little ball jump in Skee-Ball is so much more exciting. You can play it straight, or spend a bunch of time perfecting the 100-point shot. And unlike bowling, there’s nothing to reset, because gravity gives you the balls back.

In one of [gcall1979]’s earlier Skee-Ball machines, gravity assisted the scoring mechanism, too: each ball rolls back to the player and lands in a lane labeled with the corresponding score, which is an interesting engineering challenge in its own right. He decided to build automatic scoring into his newest Skee-Ball machine.

At the bottom of each cylinder is an arcade machine coin door switch with a long wire actuator. These had to be mounted so they’re close enough to the hole, but out of the way of the balls.

Each switch is wired up to an Arduino Mega along with four large 7-segments for the score, and a giant 7-segment to show the number of balls played. Whenever the game is reset, a servo drops a door to release the balls, just like a commercial machine.

The arcade switches work pretty well, especially once he bent the wire into hook shape to cover more area. But they do fail once in a while, maybe because the targets are full-size, but the balls are half regulation size. For the next one, [gcall1979] is planning to use IR break-beam targets which ought to work with any size ball. If you prefer bowling, you won’t strike out with break-beam targets there, either.

A Professional-Level Desk In A Dorm

September 13, 2019 by Bryan Cockfield 9 Comments

Heading off to college comes with its own set of challenges. Harder course material, living away from home for the first time, and dealing with roommates are common hurdles to overcome, but an oft-overlooked issue is the poor quality dorm room desks. For a place that a student is expected to spend a majority of their study time, colleges and universities don’t often provide inspiring areas in the dorm rooms for this task. With a few tools and some time, though, anyone suffering in a dorm can have a much better place to work.

This desk build comes to us from reddit user [lucas_talbert] and is noteworthy for using simple tools and materials to transform the standard, boring desk in a way which won’t upset the facilities manager in charge of the dorm furniture. The backer is a piece of plywood which was covered in bamboo flooring. It was screwed into the back of the desk and secured with L-brackets. A piece of 1×4 was attached around the edges to help hide the LED lights and cables as well.

We like this build for its impressive transformation of an otherwise drab dorm room into a place that most of us wouldn’t mind having as our main workstation, even beyond college. It also uses common materials and is easily removable, both of which are perks when living as a student. The one thing it doesn’t have, though, is the ability to exercise when using it.

Quilting Desk Is An Absolute Unit

August 1, 2019 by Kristina Panos 10 Comments

Most hobbies come with a lot of tools, and thread injecting is no different. Quilting itself may be Queen Hobby when it comes to the sheer volume of things you can buy: specialized templates, clips, thimbles, disappearing ink pens, and so on. And of course, you want it all within arm’s reach while sitting at the machine.

Years ago, [KevsWoodworks] built an impressive custom quilting desk for his wife. He’d added on to it over the years, but it was time for a bigger one. This beautiful beast has 21 drawers and 6 large cubbyholes for plastic bins. At the wife’s request, one of the drawers is vertical. [Kev] doesn’t say what she put in there, but if it were our desk, that’s where we’d stash all our large plastic rulers that need to be kept flat (or vertical). There’s also a lift, so any sewing machine can be brought up flush with the enormous top.

Fortunately for us, [Kev] likes to teach. He documented the build in a series of videos that go nicely with his CAD drawings, which are available for download. Thread your way past the break to see those videos.

Want to do some thread injecting, but don’t want to spend hundreds on a machine? We got lucky with our entry-level injector. If yours is a piece of scrap or has limited stitch options, replace the motor, or add an Arduino.

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3D Printer Meets CNC Router To Make Wood Prints

July 25, 2019 by Dan Maloney 29 Comments

We’ve seen plenty of plywood 3D printers before; after all, many early hobbyist machines were made from laser-cut plywood. But this plywood 3D-printer isn’t made from plywood – it prints plywood. Well, sort of.

Yes, we know – that’s not plywood the printer is using, but rather particleboard, the same material that fills the flatpack warehouse of every IKEA store. And calling it a printer is a bit of a stretch, too. This creation, by [Shane Whigton] and his Formlabs Hackathon team, is more of a hybrid additive-subtractive CNC machine. A gantry-mounted router carves each layer of the print from a fresh square of material – which could just as easily be plywood as particleboard. Once a layer is cut, the gantry applies glue to it, puts a fresh sheet of material on top, and clamps it down tight. The router then carves the next layer, and so on up the stack. The layer height is limited to the thickness of the material – a nominal 3/4″ (19 mm) in this case – and there’s a remarkable amount of waste, but that’s not really the point. Check out the printer in action and the resulting giant Benchy in the video below.

Seeing all that particleboard dust and glue got us thinking: what about a 3D-printer that extrudes a paste of sawdust mixed with glue? We imagine that would be a bit like those giant printers that extrude concrete to build houses.
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