No Solder! Squeeze Your Parts To The PCB

May 11, 2024 by Elliot Williams 30 Comments

What’s solder for, anyway? It’s just the stuff that sticks the parts to the PCB. If you’re rapid prototyping, possibly with expensive components, and want to be able to remove chips from the board easily when you spin up the next iteration, it would be great if you didn’t have to de-solder them to move on. If only you could hold the parts without the solder…

That’s exactly the goal behind [Zeyu Yan] et al’s SolderlessPCB, which uses custom 3D printed plastic covers to do the holding. And it has the knock-on benefit of serving as a simple case.

In their paper, they document some clever topologies to make sure that the parts are held down firmly to the board, with the majority of the force coming from screws. We especially like the little hold-down wings for use with SMD capacitors or resistors, although we could absolutely see saving the technique exclusively for the more high value components to simplify design work on the 3DP frame. Still, with the ability to automatically generate 3D models of the board, parts included, this should be something that can be automated away.

The group is doing this with SLA 3D printing, and we imagine that the resolution is important. You could try it with an FDM printer, though. Let us know if you do!

This is the same research group that is responsible for the laser-cut sheet-PCB origami. There’s clearly some creative thinking going on over there.

What The Artisan 3-in-1 CNC Offers (If One Has The Table Space)

November 1, 2023 by Donald Papp 34 Comments

I never feel like I have enough space in my workshop. The promise of consolidating tools to make the most of limited space drew me to the Snapmaker Artisan, a plus-sized 3-in-1 tool combining 3D printer, laser engraver, and CNC machine.

Smaller than three separate tools, but still big.

Jacks of all trades may be masters of none, but it is also true that a tool does not need to be a master of its functions to be useful. For many jobs, it enough to simply be serviceable. Does a machine like the Artisan offer something useful to a workshop?

Snapmaker was kind enough to send me an Artisan that I have by now spent a fair bit of time with. While I have come to expect the occasional glitch, having access to multiple functions is great for prototyping and desktop manufacturing.

This is especially true when it allows doing a job in-house where one previously had to outsource, or simply go without. This combo machine does have something to offer, as long as one can give it generous table space in return.

What It Is

The Artisan is a large dual-extrusion 3D printer, CNC router, and diode-based laser engraver. To change functions, one physically swaps toolheads and beds. Very thankfully, there are quick-change fixtures for this.

Driving the Artisan is Snapmaker’s software Luban (GitHub respository). Named for the ancient Chinese master craftsman, it is responsible for job setup and control. For laser and CNC work, there are convenient built-in profiles for a variety of paper, plastic, leather, and wood products.

The unit is enclosed, nicely designed, and — while I have come to expect the occasional glitch — serviceable at all three of its functions. The size and stature of the machine warrants some special mention, however.

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Supercon 2022: Carrie Sundra Discusses Manufacturing On A Shoestring Budget

October 31, 2023 by Navarre Bartz 2 Comments

Making hardware is hard. This is doubly true when you’re developing a niche hardware device that might have a total production run in the hundreds of units instead of something mass market. [Carrie Sundra] has been through the process several times, and has bestowed her wisdom on how not to screw it up.

The internet is strewn with the remains of unfulfilled crowdfunding campaigns for tantalizing devices that seemed so simple when they showed of the prototype. How does one get something from the workbench into the world without losing their life savings and reputation?

[Sundra] walks us through her process for product development that has seen several products successfully launch without an army of pitchfork-wielding fiber crafters line up at her door. One of the first concepts she stresses is that you should design your products around the mantra, “Once it leaves your shop IT SHOULD NEVER COME BACK.” If you design for user-serviceability from the beginning, you can eliminate most warranty returns and probably make it easier to manufacture your widget to boot. Continue reading “Supercon 2022: Carrie Sundra Discusses Manufacturing On A Shoestring Budget” →

What Does It Take For A LEGO Car To Roll Downhill Forever?

July 31, 2023 by Donald Papp 11 Comments

Cars (including LEGO ones) will roll downhill. In theory if the hill were a treadmill, the car could roll forever. In practice, there are a lot of things waiting to go wrong to keep this from happening. If you’ve ever wondered what those problems would be and what a solution would look like, [Brick Technology] has a nine-minute video showing the whole journey.

The video showcases an iterative process of testing, surfacing a problem, redesigning to address that problem, and then back to testing. It starts off pretty innocently with increasing wheel friction and adding weight, but we’ll tell you right now it goes in some unexpected directions that show off [Brick Technology]’s skill and confidence when it comes to LEGO assemblies.

You can watch the whole thing unfold in the video, embedded below. It’s fun to see how the different builds perform, and we can’t help but think that the icing on the cake would be LEGO bricks with OLED screens and working instrumentation built into them.

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Building Circuits Flexibly

May 23, 2023 by Al Williams 20 Comments

You think of breadboards as being a flexible way to build things — one can easily add components and wires and also rip them up. But MIT researchers want to introduce an actual flexible breadboard called FlexBoard. The system is like a traditional breadboard, but it is literally flexible. If you want to affix your prototype to a glove or a ball, good luck with a traditional breadboard. FlexBoard makes it easy. You can see a short video below and a second video presentation about the system, also.

The breadboard uses a plastic living hinge arrangement and otherwise looks more or less like a conventional breadboard. We can think of about a dozen projects this would make easier.

What’s more, it doesn’t seem like it would be that hard to fabricate using a 3D printer and some sacrificial breadboards. The paper reveals that the structures were printed on an Ender 3 using ePLA and a flexible vinyl or nylon filament. Want to try it yourself? You can!

We know what we will be printing this weekend. If you make any cool prototypes with this, be sure to let us know. Sometimes we breadboard virtually. Our favorite breadboards, though, have more than just the breadboard on them.

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Wi-Fi Sensor For Rapid Prototyping

February 19, 2023 by Bryan Cockfield 4 Comments

There might seem like a wide gulf between the rapid prototyping of a project and learning a completely new electronics platform, but with the right set of tools, these two tasks can go hand-in-hand. That was at least the goal with this particular build, which seeks to use a no-soldering method of assembling electronics projects and keeping code to a minimum, while still maintaining a platform that is useful for a wide variety of projects.

As a demonstration, this specific project is a simple Wi-Fi connected temperature monitoring station. Based around an ESP32 and using a DS18B20 digital temperature sensor, the components all attach to a back plate installed in a waterproof enclosure and are wired together with screw-type terminal breakout boards to avoid the need for soldering. The software suite is similarly easy to set up, revolving around the use of Tasmota and ESPHome, which means no direct programming — although there will need to be some configuration of these tools.

With the included small display, this build makes a very capable, simple, and quick temperature monitor. But this isn’t so much a build about monitoring temperature but about building and prototyping quickly without the need for specialized tools and programming. There is something to be said for having access to a suite of rapid prototyping tools for projects as well, though.

Ply Your Craft With Tubular Origami

December 1, 2022 by Abe Connelly 3 Comments

Researchers at the University of Pennsylvania have just published a paper on creating modular tubular origami machines which they call “Kinegami”, a portmanteau of “kinematic” and “origami”.

The idea behind their work is to create individual modules and joint mechanisms that can then be chained together to create a larger “serial” robot. Some example joints they propose are “prismatic” joints, allowing for linear motion, and “revolute” joints, which allow for rotational motion. One of the more exciting aspects of this process is that the joint mechanisms are origami-like structures which can be constructed from a single piece of flat material which is folded and glued together to make the module. Of particular interest is that the crease pattern for the origami-like folds can be laser cut into a material, cardboard or thin acrylic for example, which can be used as a guide to create the resulting structure. The crease patterns for the supporting structures, such as tubes or joints, can be taken from pre-formatted patterns or customized, so this method is very accessible to the hobbyist and could allow for a rich new method of rapid project prototyping.

The researchers go on to discuss how to create the composition of modules from a specification of joints and links (from a “Denavit-Hartenberg” specification) to attaching the junctures together while respecting curvature constraints (via the “Dubins path”). Their paper offers the gritty details along with the available accompanying source files. Origami hacking is a favorite subject of ours and we’ve featured articles on the use of origami in medical technology to creating inflatable actuators.

Video after the break!

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