ExpressLRS: Open Source, Low Latency, Long Range RC Protocol

January 19, 2021 by Danie Conradie 42 Comments

One of the major choices a newcomer to the RC flying hobby must make is on the RC link protocol. To add the list of choices (or confusion) there is now a new open-source, low latency, and long-range protocol named ExpressLRS.

ExpressLRS’s claim to fame is high packet rates of up to 500 Hz, with plans for 1000 Hz, and latency as low as 5 ms. Long-range testing has pushed it out to 30 km with a flying wing (video below), but this is not unheard of for other protocols. Most modern RC protocols run either in the 2.4 GHz or 915/868 MHz bands, with the latter having a definite advantage in terms of range.

ExpressLRS has options to run on either band, using Semtech SX127x (915/868 MHz) or SX1280 (2.4 GHz) LoRa transceivers, connected to STM32, ESP32, or ESP8285 microcontrollers. The ESP microcontrollers also allow software updates over Wi-Fi.

We’re excited to see an open-source competitor to the proprietary protocols currently dominating the market, but several open-source protocols have come and gone over the years. Hardware availability and compatibility is a deciding factor for a new protocol’s success, and ExpressLRS already has an advantage in this regard. Existing Frsky R9 transmitters and receivers, and Immersion RC Ghost receivers are compatible with the firmware. There are also DIY options available, and the GitHub page claims that several manufacturers are working on official ExpressLRS hardware.

If you’re already into the RC hobby, and you have compatible hardware lying around, be sure to give it a try and give some feedback to the developers! One scenario we would like to see tested is high interference and congested band conditions, like at RC flying events.

All the source code and hardware designs are available on GitHub, and there are active community discussions on Discord. Continue reading “ExpressLRS: Open Source, Low Latency, Long Range RC Protocol” →

A Rocket Powered Ejection Seat For Model Aircraft

November 21, 2020 by Lewin Day 4 Comments

As radio control planes don’t typically have human pilots onboard, the idea of installing an ejection seat in one is somewhat frivolous. But that doesn’t mean it wouldn’t be a lot of fun, and [James Whomsley] has set his mind to achieving the task.

The build process is an iterative one, with [James] solving problems step-by-step and testing along the way. The first task was to successfully launch a small action figure and his flight seat vertically in a controlled fashion. After a few attempts, a combination of rocket motors and guide rails were settled upon that could achieve the goal. Next up, a drogue parachute system was designed and tested to stabilize the seat at the height of its trajectory. Further work to come involves handling seat separation and getting the action figure safely back to the ground.

While action figures aren’t alive and the ejection seat serves no real emergency purpose, we can imagine it would be a hit at the local flying field – assuming the parachutes don’t get tangled in someone else’s model. For those interested in the real technology, our own [Dan Maloney] did a great piece on the topic. Video after the break.

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ESP8266 Does RC Without The Transmitter

October 30, 2020 by Tom Nardi 27 Comments

While the cost of a hobby-grade remote control transmitter has dropped significantly over the last decade or so, even the basic models are still relatively expensive. It’s not such a big deal if you only need to get one for personal use, but for a school to outfit a classroom’s worth of students their own radios, they’d need to have a serious STEM budget.

Which is why [Miharix], himself an educator with a decade of experience, developed a project that leverages the ESP8266 to create affordable RC vehicles that can be controlled with a smartphone’s web browser. There’s a bit of irony at play since the smartphones are more expensive than the RC transmitters would have been; but with more and more school-age kids having their own mobile devices, it takes the cost burden off of the educators. Depending on the age of the students, the teacher would only need to keep a couple of burner phones on hand for student that doesn’t have a device of their own.

A custom PCB makes connections easier for students.

In its fully realized form, the project uses an open hardware board that allows standard RC hobby servos to be connected to the GPIO pins of a ESP-12E module. But if you don’t want to go through the trouble of building the custom hardware, you could put something similar together with an ESP development board. From there it’s just a matter of installing the firmware, which starts up a server providing a touch-based controller interface that’s perfect for a smartphone’s screen.

Since the ESP8266 pops up as an Access Point that client devices can connect to, you don’t even need to have an existing network in place. Or Internet access, for that matter. [Miharix] says that in tests, the range between a common smartphone and the ESP8266 is approximately 85 meters (260 feet), which should be more than enough to get the job done.

In the videos after the break you can see this system being used with an RC car and boat, though the only limit to what you could control with this project is your own imagination.

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Rocket Plane Build Aims For High Speed Flight

September 27, 2020 by Lewin Day 19 Comments

[James Whomsley] likes flying, and likes flying fast. After reaching a speed of 114 miles an hour with an RC plane, he wanted to go further and break that record. To do so, he looked towards rocket power, and started a new build.

The design consists of a combination of 3D printed parts, laser-cut plywood bulkheads, and foamboard flight surfaces, with a few carbon fiber stiffeners thrown in here and there. For this early prototype, power is solely from hobby rocket motors, providing thrust for 1.6 seconds, meaning flight times are necessarily short. The craft is launched from an aluminium profile rail thanks to a 3D printed sliding guide pin.

Initial tests with two rocket motors were promising, leading to a second trial with a full six motors fitted. The thrust line was a little low, however, and a major pitch-up just after launch meant the plane only reached around 62 miles an hour. [James] still has a ways to go to beat his previous record, so intends to explore adding ducted fan propulsion to get the plane in the air before using the rockets as a speed booster in steady flight.

Of course, if you can’t lay your hands on rocket engines, you could always consider spinning up your own. (Or ditch the engine entirely.) Video after the break.

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Prop-Driven Cardboard RC Car Doesn’t Skimp On Performance

August 25, 2020 by Donald Papp 17 Comments

[Kryzer Channel] takes making a DIY RC car to a whole new level with this prop-driven electric car that is made almost entirely out of cardboard (YouTube video, also embedded below.) By attaching an electric motor with a push prop to the back of the car, [Kryzer] avoids the need for any kind of drive system or gearing. Steering works normally thanks to some scratch-built linkages, but the brake solution is especially clever.

Braking is done by having a stocky servo push a reinforced stub downward, out of a hole in the center of the car. This provides friction against the road surface. After all, on an RC car a functional brake is simply not optional. Cutting the throttle and coasting to a stop works for a plane, but just won’t do for a car.

Winding thread around metal components then saturating with CA glue makes a durable assembly.

Layers of corrugated cardboard and hot glue make up the bulk of the car body, and some of the assembly techniques shown off are really slick and make the video really worth a watch. For example, the construction of the wheels (starting around 2:24) demonstrates making them almost entirely out of cardboard, saturated with CA glue for reinforcement, with a power drill acting as a makeshift lathe for trimming everything down. A section of rubber inner tube provides the tire surface and a piece of hard plastic makes a durable hub. Wraps of thread saturated in CA glue, shown here, is another technique that shows up in several places and is used in lieu of any sort of fasteners.

The well-edited video (embedded below) is chock full of clever assembly and construction. Unsurprisingly, this is not [Krazer]’s first cardboard vehicle: their video channel has other impressive cardboard models and racers to show off.

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RC Lawn Mower Keeps The Grass Greener On Your Side Of The Fence

June 1, 2020 by Sven Gregori 23 Comments

For some people, mowing the lawn is a dreaded chore that leads to thoughts of pouring a concrete slab over the yard and painting it green. Others see it as the perfect occasion to spend a sunny afternoon outside. And then there are those without the luxury of having a preference on the subject in the first place. [elliotmade] for example has a friend who’s sitting in a wheelchair, and would normally have to rely on others to maintain his lawn and form an opinion on the enjoyability of the task. So to retain his friend’s independence, he decided to build him a remote-controlled lawn mower.

After putting together an initial proof of concept that’s been successfully in use for a few years now, [elliotmade] saw some room for improvement and thought it was time for an upgrade. Liberating the drive section of an electric wheelchair, he welded a frame around it to house the battery and the mower itself, and added an alternator to charge the battery directly from the mower’s engine. An RC receiver that connects to the motor driver is controlled by an Arduino, as well as a pair of relays to switch both the ignition and an electric starter that eliminates the need for cord pulling. Topping it off with a camera, the garden chores are now comfortably tackled from a distance, without any issues of depth perception.

Remote-controlling a sharp-bladed machine most certainly requires a few additional safety considerations, and it seems that [elliotmade] thought this out pretty well, so failure on any of the involved parts won’t have fatal consequences. However, judging from the demo video embedded after break, the garden in question might not be the best environment to turn this into a GPS-assisted, autonomous mower in the future. But then again, RC vehicles are fun as they are, regardless of their shape or size.

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Homebrew Binaural Microphone Lets You Listen Like A Human

May 31, 2020 by Dan Maloney 22 Comments

We humans may not have superpowers, but the sensor suite we have is still pretty impressive. We have binocular vision that autofocuses and can detect a single photon, skin studded with sensors for touch, heat, and pain, and a sense of smell that can detect chemicals down to the parts per trillion range. Our sense of hearing is pretty powerful, too, allowing us to not only hear sounds over a 140 dB range, but also to locate its source with a fair degree of precision, thanks to the pair of ears on our heads.

Recreating that binaural audio capture ability is the idea behind this homebrew 3D microphone. Commercially available dummy head microphones are firmly out of the price range of [LeoMakes] and most mortals, so his was built on a budget from a foam mannequin head and precast silicone rubber ears, which you can buy off the shelf, because of course you can.

Attached to the sides of the foam head once it got the [Van Gogh] treatment, the ears funnel sound to tiny electret cartridge microphones. [Leo] learned the hard way that these little capsule mics can’t use the 48-volt phantom power that’s traditionally pumped up the cable to studio microphones; he fixed that problem with a resistor in parallel with the mic leads. A filtering capacitor, an RC network between the cold line and ground on the balanced audio line, and a shield cleverly fashioned from desoldering braid took care of the RF noise problem.

The video after the break shows the build and test results, which are pretty convincing with headphones on. If you want to build your own but need to learn more about balanced audio and phantom power, we’ve got a short primer on the topic that might help.

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