While churning through rolls of FDM filament, there are these empty spools that remain at the end. These can be thrown out with the trash, or be used as a standard base for miniatures, for use with Dungeons & Dragons tabletop gaming or similar, or just as a display piece. The latter is what the blokes over at Digital Taxidermy ran with when they started their first Spool Tower Kickstarter campaign. Now they’re back with Spool Tower 2: The Re-Spoolening.
These are STL bundle packs that should contain all that’s needed to turn an empty filament spool into an art piece, minus of course the painting. To get a free taste of what the experience is like, Digital Taxidermy provides a few free STLs, such as for the Ye Olde Taxidermee Shoppee and the Hab Block from the new crowdfunding campaign.
This effort raises the interesting question of what other standard (plastic) shapes of packaging could conceivably be used in a similar manner. After all, why print the whole thing when half the model could be made from something you’d otherwise just toss into the trash bin?
In Back to the Future, Doc Brown returns to 1985 with a version of his DeLorean time machine that has been modified with technology from the future. After telling Marty they need to go on yet another adventure, Doc recharges the DeLorean’s flux capacitor and time circuits by tossing pieces of garbage into the slick Mr. Fusion unit mounted to the rear of the vehicle. The joke being that, in the future, you could simply head over to the local big box store and pick up a kitchen appliance that’s capable of converting waste matter into energy.
Unfortunately, we’re nowhere near powering our homes with banana peels and beer cans. But if the Recreator 3D is any indication, the technology required to turn plastic bottles rescued from the trash into viable PET filament for your 3D printer is all but upon us. While there are still some aspects of the process that could stand to be streamlined, such as fusing multiple runs of filament together into one continuous roll, the core concepts all seem to be in place.
The MK5Kit Mini is currently in development with LDO Motors.
Creator [Josh Taylor] made the trip out to the 2022 East Coast RepRap Festival to not only show off the Recreator 3D, a project he’s been working on now for over a year, but to get people excited about the idea of turning waste plastic into filament. It’s not necessarily a new concept, and in fact [Josh] says earlier efforts such as the PETBOT are what inspired him to create his own open source take on the “pultrusion” concept.
According to [Josh], actually printing with the recycled filament isn’t that different from using commercial PETG, though it’s recommended you lower your speeds. A nozzle temperature of around 260 °C seems to work best, with the bed at 70 °C. Interestingly, the filament produced by the process is actually hollow inside, so the most critical change to make is increasing your extrusion rate to about 130% of normal to compensate for the internal void.
The current revision of the Recreator 3D, known as the MK5Kit, can be assembled using several core components salvaged from a low-cost Ender 3 printer in addition to a number of parts that the user will need to print themselves. For those who’d rather not source the parts, [Josh] says he hopes to get formal kits put together sometime next year, thanks to a partnership with LDO Motors.
But ultimately, [Josh] says the most important thing to him is that the plastic is recycled instead of getting sent to a landfill or incinerator. So whether you build a Recreator 3D or come up with your own design, all are welcome to the PET Pultruders United Facebook group he’s created to discuss the finer points of turning plastic trash into treasure.
When it comes to renewable energy, there are many great sources. Whether it’s solar, wind, or something else, though, we need a lot of it. Factories around the globe are rising to the challenge to provide what we need.
We can build plenty of new solar panels, of course, but we need to think about what happens when they reach end of life. As it turns out, with so much solar now out in the field, a major new recycling industry may be just around the corner.
For those who don’t mind constantly adding tiny but measurable amounts of microplastics to their landscaping, string trimmers are an excellent way of maintaining edging around garden beds, trimming weeds, or maintaining ground covers on a steep hill. One problem with them, though, is that not only is the string consumable but it can be expensive. Plus, if you have a trimmer with a proprietary spool you need to hope the company never goes out of business. Or, you can simply refill your string spool with this handy tool.
The build uses plastic bottles to create the string from what would likely become garbage anyway. First, a sharp roller-style knife slices the plastic into a long thin strip. Once cut, it is fed through a heater similar to a hot end on a 3D printer which allows the plastic to be deformed or forged into a cylinder. From there the plastic is added onto a spool, which also has the motor in it that drives the entire mechanism. In this case it is using an old variable-speed drill.
From the comments on the video, there is some discussion about the economics of using this string in a weed eater. It’s likely the plastic won’t last as long as specialty string trimmer string, and the time and expense of making the plastic may never save much money. But we have to give credit to the ingenuity nonetheless. And, if you’re really into recycling plastic just for the sake of keeping it out of the landfill, there are plenty of other ways to go about accomplishing that goal.
The 2022 Hackaday Prize is focused on taking care of the planet. The theme of our second challenge round, “Reduce, Recycle, Revamp” is all about tailoring your projects to make use of existing resources and keeping material out of the landfill rather than contributing to it. Our judges have scrutinized the entries and handed me the sealed envelope. All of these ten projects will receive $500 right now and are eligible for the Grand Prize of $50,000, to be announced in November.
We were looking for two broad types of recycling projects in this round, either projects that incorporate a significant recycled component in their build, or projects that facilitate recycling themselves, and frankly we got a good mix of both! Continue reading “2022 Hackaday Prize: Reuse, Recycle, Revamp Finalists”→
Would you believe the multi-tiered toolbox pictured here started its life as a piece of bog standard PVC pipe? It certainly wouldn’t be our first choice of building material, but as shown in the video after the break, it only takes a heat source and something suitably flat to convert a piece of PVC pipe into a versatile sheet material.
Flattening the heated PVC.
Unrolling the PVC pipe and getting it flat is covered in the first minute of the video, while the rest of the run time is dedicated to building the tool box. Each and every piece you see here, except for the screws and lid hinges, is carefully cut from the PVC sheet. Though we suspect a few more chunks of pipe went into this build than the video would have you believe.
Would we build such an elaborate box if we had to cut each piece of the thing out by hand? Probably not. But then, we can’t deny the final results here are pretty impressive. Incidentally, if you thought those hinges on the top looked a lot like links removed from a watch band…you’d be correct.
Admittedly we’re a bit late covering this one, and under normal circumstances we might have let it slip by given the several million views it’s amassed over the last year. But the central theme of reusing a common material to build something unexpected is solid Hackaday territory, and aligns closely with this year’s Hackaday Prize challenges.
While curbside pickup of recyclables is convenient, it does require you to keep track of which type of waste is picked up when: miss the biweekly paper pickup and you’ll soon find yourself stockpiling four weeks’ worth of boxes and newspapers. When [Dominic Buchstaller]’s stack of cardboard began to reach his ceiling, he decided to take action by building himself BinPal: a fridge magnet that helps you remember when to take out which bin.
At heart of the simple but effective BinPal is an ESP32 board that connects to Google Apps Script and retrieves the pickup schedule from Google Calendar. If one of four categories of waste is due for pickup, its icon is highlighted on an LCD screen. The user can press a touch-sensitive button to confirm the bin has been brought out for pickup; if that hasn’t been done by 8 pm, the display’s backlight starts flashing as an additional reminder.
The outer shell of the device is made from laser-cut plywood, with a few strong magnets glued inside to ensure the BinPal stays firmly attached to the fridge. In the true spirit of recycling, [Dominic] used only components that he had in his parts bin to make the BinPal. However, these parts are all easily available online, and with the full schematics and code available on the project’s Hackaday.io page it should be easy to adapt the design to different hardware platforms as well.
