Recycling Soda Bottles Into Filament To Print Smaller Soda Bottles

January 15, 2022 by Lewin Day 34 Comments

Thermoplastics are great, because you can melt them down and reform them into whatever you like. This is ably demonstrated by [The Q] by recycling old soda bottles into usable 3D printer filament.

Cute, huh? Why aren’t Coca-Cola making these? Tiny fake grocery items already proved hugely popular in Australia.

Soda bottles are usually made out of PET plastic, or polyethylene terephthalate, which is one of the most popular thermoplastics in modern society. A soda bottle can be cut into a continuous long, thin strip with the use of a simple hand-operated machine that slices the bottle with a blade. This strip of plastic can then be fed through a heated nozzle in order to produce filament for 3D printing. [The Q] demonstrates both parts of this process, including using a motorized reel to take up filament as the bottle material is fed through the extruder.

The filament is then demonstrated by printing tiny versions of soda bottles. [The Q] fills these with soda and gives them the appropriate lids and labels for completion’s sake. It’s a neat way to demonstrate that the filament actually works for 3D printing. It bears noting that such prints are almost certainly not food safe, but it’s really a proof of concept rather than an attempt to make a usable beverage container.

Like similar builds we’ve seen in the past, the filament is of limited length due to the amount of plastic in a single bottle. We’d like to see a method for feeding multiple bottles worth of plastic into the extruder to make a longer length spool, as joining lengths of filament itself can be fraught with issues. Video after the break.

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Remoticon 2021: Unbinare Brings A Reverse-Engineering Toolkit Into Recycling

January 6, 2022 by Arya Voronova 5 Comments

Unbinare is a small Belgian company at the forefront of hacking e-waste into something useful, collaborating with recycling and refurbishing companies. Reverse-engineering is a novel way to approach recycling, but it’s arguably one of the most promising ways that we are not trying at scale yet. At Hackaday Remoticon 2021, Maurits Fennis talked about Unbinare’s efforts in the field and presented us with a toolkit he has recently released as a part of his work, as well as described how his background as an artist has given him insights used to formulate foundational principles of Unbinare.

Unbinare’s tools are designed to work in harmony with each other, a requirement for any productive reverse-engineering effort. OI!STER is a general-purpose salvaged MCU research board, with sockets to adapt to different TQFP chip sizes. This board is Maurits’s experience in reverse-engineering condensed into a universal tool, including a myriad of connectors for different programming/debugging interfaces. We don’t know the board’s full scope, but the pictures show an STM32 chip inside the TQFP socket, abundant everywhere except your online retailer of choice. Apart from all the ways to break out the pins, OI!STER has sockets for power and clock glitching, letting you target these two omnipresent Achilles’ heels with a tool like ChipWhisperer.

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An Open Source Detector For Identifying Plastics

December 13, 2021 by Tom Nardi 18 Comments

One of the challenges involved in recycling plastic is determining the specific type of plastic a given item is actually made of. To keep up with demand, large scale recycling centers rely on various automated systems to separate different types of plastic from a stream of incoming material. But in less technologically advanced parts of the world, workers can find themselves having to manually identify plastic objects; a time consuming and error-prone process.

To try and improve on the situation, [Jerry de Vos], [Armin Straller], and [Jure Vidmar] have been working on a handheld open hardware device that they refer to simply enough as the Plastic Scanner. The hope is that their pocket-sized unit could be used in the field to positively identify various types of plastic by measuring its reflectivity to infrared light. The device promises to be very easy to operate, as users simply need to bring the device close to a piece of plastic, push the button, and wait for the information to pop up on the OLED display.

Or at least, that’s the idea. While the team eventually hopes to release a kit to build your own handheld Plastic Scanner, it seems that the hardware isn’t quite ready for production. The most recent work appears to have been put in, not unexpectedly, the development board that lets the team refine their process. The development unit combines an array of IR LEDs with wavelengths ranging from 850 to 1650 nanometers, a InGaAs photodiode connected to an ADS1256 24-bit analog-to-digital converter (ADC), and an Arduino Uno. In comparison, the final hardware uses a Raspberry Pi Zero and a smaller “breakout board” that contains the sensor and IR LEDs.

Browsing through the software repository for the project, we can see the device uses Python, TensorFlow Lite, and a database of IR reflectivity values for known plastics to try and determine the closest match. Obviously the accuracy of such a system is going to be highly dependent on the quantity of known-good data, but at least for now, it appears the user is responsible for building up their own collection or IR values.

As interesting as this project is, we’re a bit skeptical about its purely optical approach to identifying plastics. Automated recycling centers do use infrared spectroscopy, but it’s only one tool of many that are employed. Without additional data points, such as the density or electrostatic properties of the plastic being tested, it seems like the Plastic Scanner would have a fairly high margin of error. Just taking into account the wide array of textures and colors the user is likely to encounter while using the device will be a considerable challenge.

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Faster IPA Recycling For Your Resin Print Workflow

November 9, 2021 by Al Williams 30 Comments

If you’ve printed with photopolymer resins, you know that you need alcohol. Lots of alcohol. It makes sense that people would like to reuse the alcohol both to be environmentally responsible and to save a little money. The problem is that the alcohol eventually becomes so dirty that you have to do something. Given time, the polymer residue will settle to the bottom and you can easily pour off most of the clean liquid. You can also use filters with some success. But [Makers Mashup] had a different idea. Borrowing inspiration from water treatment plants, he found a chemical that will hasten the settling process. You can see a video of his process below.

The experimentation started with fish tank clarifier, which is — apparently — mostly alum. Alum’s been used to treat wastewater for a long time. Even the ancient Romans used it for that purpose in the first century. Alum causes coagulation and flocculation so that particles in the water wind up sinking to the bottom.

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The Metabolizer Is Turning Trash Into Treasure Even Faster Now

November 5, 2021 by Kristina Panos 5 Comments

Do you remember [Sam Smith]’s Metabolizer from a few years back? In case you’ve forgotten, this baby takes trash and turns it into printed plastic objects, and it’s solar-powered to boot. Although the Metabolizer didn’t win the 2018 Hackaday Prize, [Sam] and his machine won many achievements that year, including the Open Hardware Challenge. It’s fantastic to see the project still improving.

To recap, the sun hits the solar panels and charge up the battery bank. Once there’s enough power to start the reaction, it gets dumped into a heating element that turns biomass into biochar. This smoke is cooled, collected, refined, and fed into a small gas generator, which produces DC power to run a 3/4-horsepower shredder and the trash printer.

[Sam] likens this beast to a Rube Goldberg machine in that it performs an overly-complicated chain reaction to do a simple task. We certainly see his point, but we think that this machine is worth so much more than those classic machines, which tend to do nothing useful at all and tend to consume many resources in the process. On the contrary, the Metabolizer’s chain reaction starts with sunshine and ends with useful objects that keep plastic out of landfills. Honestly, it’s more akin to a compost heap with a PhD in Biology and a handful of steroids and a 3D printer attached.

Unfortunately, [Sam] couldn’t get a prototype working in time for the Prize, and he turned to Patreon to gain support after the $1,000 ran out. Three years and a ton of improvements later, [Sam] has a working prototype that’s cheaper, more efficient, and easier to build. But can it be built relatively easily by someone other than [Sam]? Consider the gauntlet thrown down.

Not happy with your standard-style compost pile? You need a DIY trommel to sift out the bad stuff.

Can We Repurpose Old Wind Turbine Blades?

October 8, 2021 by Lewin Day 90 Comments

Wind turbines are a fantastic, cheap, renewable source of energy. However, nothing lasts forever, and over time, the blades of wind turbines fatigue and must be replaced. This then raises the question of what to do with these giant waste blades. Thankfully, a variety of projects are exploring just those possibilities.

A Difficult Recycling Problem

Around 85% of a modern wind turbine is recyclable. The problem is that wind turbine blades currently aren’t. The blades last around 20 to 25 years, and are typically made of fiberglass or carbon fiber. Consisting of high-strength fibers set in a resin matrix, these composite materials are incredibly difficult to recycle, as we’ve discussed previously. Unlike metals or plastics, they can’t just be melted down to be recast as fresh material. Couple this with the fact that wind turbine blades are huge, often spanning up to 300 feet long, and the problem gets harder. They’re difficult and expensive to transport and tough to chop up as well.

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Drill press modded with a treadmill motor, speed controller, lights, and a tachometer.

Drill Press Runs Faster On A Treadmill Motor

September 9, 2021 by Kristina Panos 20 Comments

Are you tired of the same old video style from your favorite content creators? We can’t say that we were, exactly. But nevertheless, we appreciate this creative departure from [Eric Strebel]’s regular fare as he soups up his drill press with an old treadmill motor and a few extra features.

First off, that commentator in the video is right — 2.6 horsepower is a crazy amount for a drill press. Fortunately, [Eric] also added a variable speed controller and a digital tachometer to keep things in check. As an added bonus, he no longer has to get under the hood and mess with the belts.

We like what [Eric] brings to the drill press motor mod, which is already well-documented on YouTube. We love the re-use of an office chair bracket as a new motor mount. It’s probably our favorite bit aside from the 2-color forward/reverse switch plate idea: print it in whatever letter color you want with proud lettering, paint the whole thing black, and sand off the letters so the color shows. Check it out after the break.

There are many ways to make your own drill press, and one of the easiest is to mount a hand drill.

Did you miss the Industrial Design Hack Chat with [Eric]? It’s okay, you can read the transcript over on IO.

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