relay

180 Articles

Sniffing CAN To Add New Features To A Modern Car

May 9, 2019 by 40 Comments

It used to be that there wasn’t a problem on the average car that couldn’t be solved with a nice set of wrenches, a case of beer, and a long weekend. But the modern automobile has more in common with a spaceship than those vintage rides of yesteryear. Bristling with sensors and electronics, we’re at the point that some high-end cars need to go back to the dealer for even minor repairs. It’s a dark time for the neighborhood grease monkey.

But for those of us who are more likely to spend their free time working with a compiler than a carburetor, a modern car can be an absolute wonderland. That’s what [TJ Bruno] found when he recently started experimenting with the CAN bus on his 2017 Chevy Cruze. Not only was he able to decode how the different switches and buttons on the dashboard communicated with the vehicle’s onboard systems, he was able to hack in a forward-looking camera that’s so well integrated you’d swear it was a factory option.

The idea started simple enough: using some relays, [TJ] planned on physically switching the video feed going to the Chevy’s dashboard between the stock rear camera and his aftermarket front camera. That’s all well and good, but the car would still only bring up the video feed when the gear selector was put in reverse; not exactly helpful when he’s trying to inch his way into a tight spot. He needed to find a way to bring up the video display when the car was moving forward.

With a PCAN-USB adapter connected to the car’s OBD-II port, he shifted into and out of reverse a few times and noted which messages got transmitted on the network. It wasn’t long before he isolated the proper message, and when he injected it with his laptop, the dashboard display switched over to the backup camera regardless of what gear the car was in. Building on this success, he eventually figured out how to read the status of all the buttons on the car’s dashboard, and programmed an Arduino to listen for the appropriate signals.

The final piece of the puzzle was combing bringing both of these capabilities, so that went the appropriate button was pressed on the dashboard the Arduino would not only send the signal to turn on the video display, but kick the relays over to switch the camera source. Now [TJ] has a front-facing camera that can be called up without having to kludge together some button or switch that would never match the modern styling of the vehicle’s interior.

A couple years back we saw a similar project to add a backup camera to a Peugeot 207 that was too old to have one from the factory, and more recently we saw how CAN hacking can allow you to fight back when your car’s touch screen interface robs you of simple pleasures like pushing buttons and turning knobs.

Continue reading “Sniffing CAN To Add New Features To A Modern Car” →

Putting Some Smarts Into An Electric Car Charger

April 27, 2019 by 22 Comments

Many electric cars feature a timer capability that allows the owner to set which hours they want the vehicle to start pulling a charge. This lets the thrifty EV owner take advantage of the fact that the cost of electricity generally goes down late at night when the demand is lower. The Renault Zoe that [Ryan Walmsley] owns has this feature, but not only does it cost him extra to have it enabled, it’s kind of a hassle to use. So being an enterprising hacker, he decided to implement his own timer in the charger itself.

Now controlling high voltages with a lowly microcontroller might sound dangerous, but it’s actually not nearly as tricky as you might think. The charger and the vehicle actually communicate with low-voltage signals to determine things like the charge rate, so it turns out you don’t need to cut into the AC side of things at all. You just need to intercept the control signals between the two devices and modify them accordingly.

Or do you? As [Ryan] eventually realized, he didn’t need to bother learning how the control signals actually worked since he wasn’t trying to do anything tricky like set the charge rate. He just wanted to be able to stop and start the charging according to what time it was. So all he had to do was put the control signal from his car through a relay controlled by a Particle Photon, allowing him to selectively block communication.

The charger also had an optional key lock, which essentially turns the controller off when the contacts are shorted. [Ryan] put a relay on that as well so he could be absolutely sure the charger cuts the juice at the appropriate time. Then it was just a matter of getting the schedule configured with IFTTT. He mentions the system could even be tweaked to automatically control the charger based on the instantaneous cost of electricity provided by the utility company, rather than assuming overnight is always the most economical.

We’ve seen a fair amount of electric car hacking, but with only a few exceptions, the projects always steer clear of modifying the actual chargers themselves. In general hackers feel a lot safer playing around in the world of DC, but as [Ryan] has shown, safely hacking your EV charger is possible if you do your homework.

Reverse Engineering A Telephonic Relay Device

March 23, 2019 by 20 Comments

The Plain Old Telephone Service, or POTS, doesn’t get a lot of love from the average person anymore. Perhaps once in a while a payphone will be of use when a phone battery has died, but by and large many people simply don’t have hardwired phones anymore. However, that doesn’t mean that the old landline can’t be put to good use. As [Felix Vollmer] shows us, it’s still possible to get useful hardware running over the phone line.

The YC-KZ02DN is a simple device which hooks up to a standard phone line. It’s capable of answering calls and responding to commands by switching its various relays on or off. [Felix] wasn’t quite happy with the stock functionality, however. Investigation showed the onboard STC15W202S microcontroller can be repogrammed over serial via an unpopulated header. Thus opened the door to hacking the device.

[Felix]’s alternative firmware has a couple of key features that make it valuable. Longer PINs are supported, decreasing the likelihood that malicious actors can gain access to the system. Additionally, the device is set to restore the last relay state after a power loss event. This makes the device far more useful for situations where it’s important to ensure consistent operation. It’s no use if an intermittent power loss stops your livestock’s water trough from filling, for example.

In this day and age of the Internet of Things, an old school telephony hack warms the cockles of our hearts. We’re suckers for anything that recalls the days of rotary dialing and speaking with the operator, after all.

Be Vewy Vewy Quiet, We’re Hunting Baofengs

March 3, 2019 by 24 Comments

In the world of ham radio, a “Fox Hunt” is a game where participants are tasked with finding a hidden transmitter through direction finding. Naturally, the game is more challenging when you’re on the hunt for something small and obscure, so the ideal candidate is a small automated beacon that can be tucked away someplace inconspicuous. Of course, cheap is also preferable so you don’t go broke trying to put a game together.

As you might expect, there’s no shortage of kits and turn-key transmitters that you can buy, but [WhiskeyTangoHotel] wanted to come up with something that could be put together cheaply and easily from hardware the average ham or hacker might already have laying around. The end result is a very capable “fox” that can be built in just a few minutes at a surprisingly low cost. He cautions that you’ll need a ham license to legally use this gadget, but we imagine most people familiar with this particular pastime will already have the necessary credentials.

The heart of this build is one of the fairly capable, but perhaps more importantly, incredibly cheap Baofeng handheld radios. These little gadgets are likely familiar to the average Hackaday reader, as we discussed their dubious legal status not so long ago. At the moment they are still readily available though, so if you need a second (or third…), you might want to pull the trigger sooner rather than later.

Continue reading “Be Vewy Vewy Quiet, We’re Hunting Baofengs” →

Hack My House: Garage Door Cryptography Meets Raspberry Pi

February 13, 2019 by 57 Comments

Today’s story is one of victory and defeat, of mystery and adventure… It’s time to automate the garage door. Connecting the garage door to the internet was a must on my list of smart home features. Our opener has internet connection capabilities built-in. As you might guess, I’m very skeptical of connecting a device to the internet when I have no control over the software running on it.

The garage door is controlled by a button hung on the garage wall. There is only a pair of wires, so a simple relay should be all that is needed to simulate the button press from a Raspberry Pi. I wired a relay module to a GPIO on the Pi mounted in the garage ceiling, and wrote a quick and dirty test program in Python. Sure enough, the little relay was clicking happily– but the garage door wasn’t budging. Time to troubleshoot. Does the push button still work? *raises the garage door* yep. How about the relay now? *click…click* nope.

You may have figured out by now, but this garage door opener isn’t just a simple momentary contact push button. Yes, that’s a microcontroller, in a garage door button. This sort of scenario calls for forensic equipment more capable than a simple multimeter, and so I turned to Amazon for a USB oscilloscope that could do some limited signal analysis. A device with Linux support was a must, and Pico Technology fit the bill nicely.

Searching for a Secret We Don’t Actually Need

My 2 channel Picotech oscilloscope, the 2204A, finally arrived, and it was time to see what sort of alien technology was in this garage door opener. There are two leads to the button, a ground and a five volt line. When the button is pressed, the microcontroller sends data back over that line by pulling the 5 V line to ground. If this isn’t an implementation of Dallas 1-wire, it’s a very similar concept.

Continue reading “Hack My House: Garage Door Cryptography Meets Raspberry Pi” →

The Embroidered Computer

January 16, 2019 by 5 Comments

By now we’ve all seen ways to manufacture your own PCBs. There are board shops who will do small orders for one-off projects, or you can try something like the toner transfer method if you want to get really adventurous. One thing we haven’t seen is a circuit board that’s stitched together, but that’s exactly what a group of people at a Vienna arts exhibition have done.

The circuit is stitched together on a sheet of fabric using traditional gold embroidery methods for the threads, which function as the circuit’s wires. The relays are made out of magnetic beads, and the entire circuit functions as a fully programmable, although relatively rudimentary, computer. Logic operations are possible, and a functional schematic of the circuit is also provided. Visitors to the expo can program the circuit and see it in operation in real-time.

While this circuit gives new meaning to the term “wearables”, it wasn’t intended to be worn although we can’t see why something like this couldn’t be made into a functional piece of clothing. The main goal was to explore some historic techniques of this type of embroidery, and explore the relationship we have with the technology that’s all around us. To that end, there have been plenty of other pieces of functional technology used as art recently as well, but of course this isn’t the first textile computing element to grace these pages.

Thanks to [Thinkerer] for the tip!

 

The Complete Beginner’s Guide To Building A CNC Machine

December 5, 2018 by 18 Comments

Despite appearances, [This Old Tony]’s latest series has little to do with CNC-ifying an Etch A Sketch. Although he certainly achieves that, more or less, automating the classic toy is just the hook for a thorough lesson in CNC machine building starting with the basics.

Fair warning: we said basics, and we mean it. [Old Tony]’s intended audience is those who haven’t made the leap into a CNC build yet and need the big picture. Part one concentrates on the hardware involved – the steppers, drivers, and controller. He starts with one of those all-in-one eBay packages, although he did upgrade the motion controller to a Mach4 compatible board; still, the lessons should apply to most hardware.

By the end of part one, the Etch A Sketch is connected to two of the steppers and everything is wired up and ready to go for part two, the first part of which is all about inputs and outputs. Again, this is basic stuff, like how relays work and why you might need to use them. But that’s the kind of stuff that can baffle beginners and turn them off to the hobby, so kudos to [Old Tony] for the overview. The bulk of the second part is about configuring Mach4 Hobby, with a ton of detail and some great tips and tricks for getting a machine ready to break some end mills.

For someone looking to get into a CNC build, [Old Tony]’s hard-won CNC experience really fills in the gaps left by other tutorials. And it looks like a third part, dealing with making all this into something more than an automated Etch A Sketch, is in the works. We’re looking forward to that.

Continue reading “The Complete Beginner’s Guide To Building A CNC Machine” →