How To Find Replacement Parts When Model Numbers Don’t Match

May 22, 2024 by Donald Papp 24 Comments

[Sharad Shankar] repaired a broken TV by swapping out the cracked and malfunctioning image panel for a new one. Now, part-swapping is a great way to repair highly integrated modern electronics like televisions, but the real value here is something else. He documented his fix but the real useful part is his observations and guidance on how to effectively look for donor devices when the actual model of donor device can’t be found.

The usual approach to fixing a device by part swapping is to get one’s hands on two exact same models that are broken in different ways. But when it comes to consumer electronics with high turnovers — like televisions — it can be very difficult to actually locate any particular model once it’s no longer on shelves. [Sharad Shankar]’s broken TV was a 65″ TCL R646 purchased in 2021, and searching for a second 65″ TCL R646 was frankly like looking for a needle in a haystack. That’s when he got a visit from the good ideas fairy. Continue reading “How To Find Replacement Parts When Model Numbers Don’t Match” →

Ribbon Cable Repair Saves Touch ID

May 21, 2024 by Lewin Day 14 Comments

Some might consider a broken ribbon cable to be unsalvagable. They’re delicate and fragile as can be, and sometimes just fussing with them further is enough to cause additional damage. However, with the right set of skills, it’s sometimes possible to achieve the unthinkable. As [Master Liu] demonstrates, you can indeed repair a broken ribbon cable, even a tiny one.

The video concerns a ribbon cable linked to a Touch ID fingerprint sensor from an Apple device. It’s common to break these ribbon cables when repairing a phone, and doing so causes major problems. The Touch ID device is paired with the host phone, and cannot easily be replaced. Thus, repair is justified if at all possible.

The repair involves scraping back the outer coating on the two sections of ribbon cable to reveal the copper pads underneath. The copper is then coated with flux and solder to prepare them to be rejoined. Ultra-fine strands of wire are used to join the individual traces. Then, the repaired section is coated in some kind of sealant or epoxy to hold the joint together and protect it from failing again. The theory is easy, it’s just the execution that’s hard.

Ribbon cable repair is becoming one of our favorite topics of late. Sometimes you just need a steady hand and the guts to have a go. Video after the break.

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M1 Development Board From Scraps

May 18, 2024 by Bryan Cockfield 29 Comments

Apple is fairly notorious for building devices that are difficult to repair, but with the right tools it’s often not completely impossible to circumvent some of their barriers. As they say, every lock has a key. [dosdude1] has wanted a specific M1 development board for a while now and has been slowly piecing together everything he needs to cobble one together, and finally got this unit running despite many roadblocks put in his way by Apple.

The development kit is a Developer Transition Kit or “DTK” meant for developers during Apple’s transition from Intel chips to their own in-house ARM-based M1 platform. This particular version is in a Mac Mini form factor but it has a few hurdles to clear before it powers on. First, the board was cut in a critical location that shorted out many of the PCB layers, so this had to be carefully filed down to remove the shorts. It was also missing a few tiny surface mount components and a NAND chip, but these were scavenged from other scrapped parts and assembled into a fully working machine.

There are a number of other non-physical problems to solve here as well, too. Apple coded their NAND chips to work with specific WiFi modules so if these aren’t programmed to work together the computer will get stuck in a boot loop. But with that and a few other details out of the way [dosdude1] finally has his DTK up and running in a 2018 Mac Mini chassis, right down to the working power LEDs. We’ve seen all kinds of PCB damage before (although not often quite this intricate) and even PCBs repaired that were snapped in half.

Thanks to [CodeAsm] for the tip!

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How Do You Make A Repairable E-Reader

April 15, 2024 by Jenny List 40 Comments

Mobile devices have become notorious for their unrepairability, with glued-together parts and impossible-to-reach connectors. So it’s refreshing to see something new in that field from the e-book reader brand Kobo in the form of a partnership with iFixit to ensure that their new reader line can be fixed.

Naturally, we welcome any such move, not least because it disproves the notion that portable devices are impossible to make with repairability in mind. However, the linked article is especially interesting because it includes a picture of a reader, and its cover has been removed. We’re unsure whether or not this is one of the new ones, but it’s still worth looking at it with reparability eyes. Just what have they done to make it easier to repair?

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Who’s Afraid Of A CRT?

April 13, 2024 by Jenny List 25 Comments

Older consumer electronic devices follow a desirability curve in which after they fall from favour they can’t be given away. But as they become rarer, they reach a point at which everyone wants them. Then, they can’t be had for love nor money. CRT TVs are now in the first stage, they’re bulky and lower-definition than modern sets, and thus thrift stores and dumpsters still have them in reasonable numbers. To retrogamers and other enthusiasts, this can be a bonanza, and when he saw a high-end late-model JVC on the sidewalk [Chris Person] wasted no time in snapping it up. It worked, but there were a few picture issues, so he set about fixing it.

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Recovering A Physically Broken SD Card

April 3, 2024 by Jenny List 12 Comments

There is much to be found online about recovering data from corrupt SD cards, but [StezStix Mix] had an entirely different problem with his card. He’d filmed an important video to it, then dropped it and ran his office chair over it, snapping it almost in half. He’s put up a couple of videos showing how he recovered the data, and we’ve put them below the break.

A modern SD card is mostly just plastic, as in the decades since the format was created, the size of the circuitry on it has decreased dramatically. So his stroke of luck was that the card circuitry was a tiny PCB little bigger than the contact pad area on a full size SD card. There was a problem though, it wouldn’t be easy to fit in an SD card socket. So in the first video he goes through physically wiring it to a USB card reader, which results in reading the data after a false start in remembering that an SD card activates a switch.

This however is not the end of the story, because he had viewers asking why he didn’t simply attach an SD card shaped bit of cardboard. So the second video below goes through this, trying both card, and an SD to micro SD adapter. We find that making something to fit an SD socket is a lot less easy than it looks, but eventually he manages it.

Meanwhile those of you with long memories may recall this isn’t the first SD surgery we’ve brought you.

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Recovering A Busted Video Capture Device With Firmware Flashing Tricks

February 3, 2024 by Lewin Day 6 Comments

Sometimes, you have a piece of hardware that just up and stops working on you. In today’s fast-paced world, it’s easy to toss something broken and move on. [BuyItFixIt], as you imagine, makes it their purpose to, well, fix things instead. Their latest efforts involved resurrecting a dead AVerMedia Live Gamer 2 Plus capture device sourced off eBay.

The device was advertised as being dead, with no power. Probing around the board when powered up showed that there was some basic activity going on with one of the flash chips, but the device simply wouldn’t spring to life. This suggested that perhaps the flash had become corrupted, which was confirmed when reading the chip mostly returned 0xFF. Sadly, the device was so badly bricked that the usual update methods via SD card simply wouldn’t work.

Eventually, hunting down a debug header provided a way in. [BuyItFixIt] was able to find a way to flash firmware over this connection instead, but there was a problem. The firmware they had was formatted for loading via SD card, and wouldn’t work for the debug mode entry route. Instead, getting the device going would require recovering firmware from a similar working device, and then using that as a guide to assemble a proper workable firmware update to get the device back to an operational state.

It’s a great tale of perseverance and triumph, particularly given many would give up after the first update attempt failed. We’ve seen [BuyItFixIt] pull off some heroic repairs before, too. Video after the break.

Continue reading “Recovering A Busted Video Capture Device With Firmware Flashing Tricks” →