IBM Cheese Cutter Restoration

October 12, 2021 by Bryan Cockfield 31 Comments

For a while now, Mac Pro towers have had the nickname “cheese grater” because of their superficial resemblance to this kitchen appliance. Apple has only been a company since the 70s, though, and is much newer than one of its historic rivals, IBM. In fact, IBM is old enough to have made actual cheese-related computers as far back as the 1910s, and [Hand Tool Rescue] recently obtained one of these antique machines for a complete restoration.

The tool arrived to the restoration workshop in a state so poor that it was difficult to tell what many of the parts on the machine did except for the large cleaver at the top. The build starts with a teardown to its individual parts, cleaning and restoring them to their original luster, machining new ones where needed, and then putting it all back together. The real mystery of this build was what the levers on the underside of the machine were supposed to do, but after the refurbishment it was discovered that these are the way that portions the cheese wheel would be accurately sized and priced before a cut was made.

By placing a section of a wheel of cheese on the machine and inputting its original weight with one of the levers, the second lever is adjusted to the weight of cheese that the customer requested, which rotates the wheel of cheese to the correct position before a cut is made. To us who are spoiled with a world full of electronic devices, a mechanical computer like this seems almost magical, especially with how accurate it is, but if your business in the 1910s involved cheese, this would have been quite normal. In fact, it would be 50 more years before IBM created the machines that they’re more commonly known for.

Thanks to [Jasper Jans] for the tip!

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A r0tring CS-50 scriber. You type, it writes the letters with a pen on your blueprint or technical drawing.

Plotting To Restore A R0tring CS-50

September 29, 2021 by Kristina Panos 8 Comments

If you’re of a certain vintage and have ever done any technical drawing, chances are good that you used a r0tring of some kind, be it pencil or pen. Well, r0tring makes more than writing implements. They also made electronic scribers — a small plotter that pens ISO lettering on technical drawings based on typed input. This was a huge time saver over doing it freehand or stenciling each letter. The CS-50 is designed to hold the top-of-the-line r0tring drawing pen, which turned out to be the most expensive part of this restoration aside from the time spent sniffing out issues.

[Atkelar] likes to open things up and give them a visual inspection before powering them on. We think this is good practice, even if the suspense kills you. But really, [Atkelar] did so much more than that. He started by replacing the likely late-80s-era coin cell even though it registered north of 3 V. Then he swapped out all the electrolytic caps and one tantalum, cleaned the rubber dome keyboard parts with a cheap electric toothbrush, (another great idea), and completely disassembled the x-y mechanism to clean and re-oil it.

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Fresh Paint Or Patina Of Ages, That’s The Antique Question

July 30, 2021 by Jenny List 46 Comments

The world of antique furniture and the world of hackers rarely coincide, and perhaps the allure of the latest tech is greater for most of us than that of a Chipendale cabinet. But there are times when there are analagous situations in both worlds, so it’s worth taking a moment to consider something.

This late-17th-century dressing box would not be of such value or interest were a restoration to strip it of its patina. Daderot, CC0.

Antique furniture has survived for hundreds of years before being owned by today’s collectors. Along the way it picks up bumps and scrapes, wear, and even the occasional repair. Valuable pieces turn up all the time, having been discovered in dusty attics, cowsheds, basements, and all sorts of places where they may have been misused in ways that might horrify those who later pay big money for them. Thus there is a whole industry of craft workers in the field of furniture restoration whose speciality lies in turning the wreck of a piece of furniture into a valuable antique for the showroom.

The parallel in our community if you hadn’t already guessed, can be found in the world of retrocomputers. They are the antiques we prize, they come to us after being abused by kids and then left to languish in a box of junk somewhere. Their capacitors are leaking, their cases may be cracked or dirty, and they often possess the signature look of old ABS mouldings, their characteristic yellowing. This is caused by the gradual release of small quantities of bromine as the fire retardant contained within the plastic degrades under UV light, and causes considerable consternation among some retrocomputing enthusiasts. Considerable effort goes into mitigating it, with the favourite technique involving so-called Retr0bright recipes that use hydrogen peroxide to bleach away the colour.

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Chip Transplant Brings Timex 2048 Back From Grave

July 12, 2021 by Tom Nardi 16 Comments

The 1984 Timex Computer 2048 that [Drygol] recently got his hands on was in pretty poor shape. Not only did it have the mangled exterior that comes from several decades of hard use and furious typing, but the internals appeared to be shot as well, with the machine showing nothing but vertical lines when powered up. Thankfully, this retro computer virtuoso was more than up to the challenge of bringing it back from the brink.

After a good cleaning and the installation of a reproduction front panel, the Timex was already looking much better. Unfortunately [Drygol] says he doesn’t currently have the equipment necessary to touch up the graphics and lettering on the key caps, but the fact that he had to qualify that statement with “currently” has us all sorts of excited to see what he’s planning down the line.

Of course beauty is only skin deep, and this particular TC-2048 was still bad to the bone. [Drygol] had a hunch its Z80 processor was dead, but after swapping it and its socket out, the machine still wouldn’t start. Though he did note that the garbled graphics shown on the screen had changed, which made him think he was on the right track. He then replaced all the RAM on the board, but that didn’t seem to change anything.

There isn’t a whole lot else to go wrong on these old machines, so the final step was to try and replace the ROM. Sure enough, after installing a new Winbond W27C512 chip with the appropriate software burned onto it, the nearly 40 year old computer sprang back to life.

Another classic computer saved from the trash heap, but it’s all in a day’s work for [Drygol]. Over the years we’ve seen him perform meticulous repairs on computer hardware that any reasonable person would have given up on. Even if you’re not into retro hardware, his restorations are always full of fascinating tips and tricks that can be applied when repairing gadgetry from whatever era happens to tickle your fancy.

Restoring A Vintage Tube Tester To Its Former Glory

June 9, 2021 by Tom Nardi 38 Comments

It can be difficult for modern eyes to make much sense of electronics from the 1960s or earlier. Between the point-to-point soldering, oddball components, and the familiar looking passives blown up to comical proportions like rejected props from “Honey, I Shrunk the Kids”, even experienced hardware hackers may find themselves struggling to understand what a circuit is doing. But that didn’t stop [Cat0Charmer] from taking the time to lovingly restore this Hickok Cardmatic KS-15874-L2 tube tester.

The good news was that the machine had nearly all of its original parts, down to the Hickok branded tubes in the power supply. Unfortunately it looks like a few heavy handed repairs were attempted over the years, with a nest of new wires and components intermixed with what [Cat0Charmer] actually wanted to keep. The before and after shots of individual sections of the machine are particularly enlightening, though again, don’t feel to bad if you still can’t make heads or tails of the cleaned up version.

Hiding new capacitors inside of the old ones.

As you’d expect for a machine of this age, many of the original components were way out of spec. Naturally the capacitors were shot, but even the carbon composition resistors were worthless after all these years; with some measuring 60% away from their original tolerances.

We particularly liked how [Cat0Charmer] hollowed out the old capacitors and installed the new modern ones inside of them, preserving the tester’s vintage look. This trick wasn’t always feasible, but where it was applied, it definitely looks better than seeing a modern capacitor adrift in a sea of 60’s hardware.

After undoing ham-fisted repairs, replacing the dud components, and installing some new old stock tubes, the tester sprung to life with renewed vigor. The previously inoperable internal neon lamps, used by the tester’s voltage regulation system, shone brightly thanks to all the ancillary repairs and changes that went on around them. With a DIY calibration cell built from the schematics in an old Navy manual, [Cat0Charmer] got the tester dialed in and ready for the next phase of its long and storied career.

We love seeing old hardware get restored. It not only keeps useful equipment out of the scrap heap, but because blending new and old technology invariably leads to the kind of innovative problem solving this community is built on.

Vintage HP-25 Calculator Gets Wireless Charging

May 15, 2021 by Chris Lott 9 Comments

[Jan Rychter] really likes his multiple HP-25C calculators, but the original battery pack design is crude and outdated. No problem — he whips up a replacement using Fusion 360 to design an enclosure, prints a few on his SLS 3D printer, and packs them with LiPo batteries and Qi/WPC wireless charging circuits.

In his blog post, he explains the goals and various design decisions and compromises that he made along the way. We like [Jan]’s frank honesty as he remarks on something we have all been guilty of at one time or another:

In the end, I went with design decisions which might not be optimal, but in this case (with low power requirements) provide acceptable performance. In other words, I winged it.

One problem which proved difficult to solve was how to provide a low battery indicator. Since low voltage on a LiPo is different from the original HP-25’s NiCad cells, it wasn’t straightforward, especially since [Jan] challenged himself to build this without using a microcontroller. He discovered that the HP-25’s internal low battery circuit was triggered by a voltage of 2.1 volts or lower.

In a really clever hack, [Jan] came up with the idea of using an MCU reset supervisor chip with a low voltage threshold of 3.0 volts, which corresponds with the low voltage threshold of the LiPo battery he is using. The reset signal from the supervisor chip then drives one of the pins of the TPS62740 programmable buck converter, changing its output from 2.5 volts to 2.1 volts.

This project is interesting on several levels — extending the life of a useful but end-of-life calculator, improving the original battery design and introducing new charging techniques not available in the early 1970s, and it is something that a hobbyist can afford to do in a home electronics lab. We do wonder, could such a modification could turn an HP-25 into an HP-25C?

We’ve written about battery pack replacement project before, including one for the Sony Discman and another for an electric drill. Let us know if you have any battery pack replacement success (or failure) stories in the comments below.

Spacewar! On PDP-11 Restoration

May 14, 2021 by Chris Lott 10 Comments

If you want to play the original Spacewar! but you don’t have a PDP-1 nearby, then you’re in luck — assuming you have a PDP-11, that is. [Mattis Lind] has successfully restored a PDP-11 port of the game from PDF scans of the source code, which was thought to have been lost to the trash bins of DECUS (Digital Equipment Computer Users’ Society). Fortunately, [Mattis] learned that [Bill Seiler], one of the original authors, had saved a printout of the assembly language. Using a combination of OCR and manual transcription to retrieve the code, [Mattis] took a deep dive into cleaning up the errors and solving a whole lot of system library and linking issues. Adding to the difficulty is that his PDP-11 is slightly different from the one used in 1974 when this port was written.

The project was not all software — [Mattis] also needed to make a pair of joysticks, which he made from a handful of items found on AliExpress. As you can see in the video below, he indeed got it all working. [Mattis] is no stranger to the PDP-11 world. We wrote about his PDP-11 restoration project back in 2015, a quest that took over 18 months.

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