Switch Tester Servo-Slaps Them ’til They Fail

June 23, 2020 by Kristina Panos 33 Comments

[James] is designing an open-source 3D printed keyboard switch, with the end goal of building a keyboard with as many printed parts as possible. Since keyswitches are meant to be pressed quite often, the DIY switches ought to be tested just as rigorously as their commercial counterparts are at the factory. Maybe even more so.

The broken spring after 13,000+ automated boings.

Rather than wear out his fingers with millions of actuations, [James] built a robot to test switches until they fail. All he has to do is plug a switch in, and the servo-driven finger slowly presses the slider down until the contacts close, which lights the LED.

The system waits 100ms for the contacts to stop any tiny vibrations before releasing the slider. That Arduino on the side tracks the contact and release points and sends them to the PC to be graphed. If the switch fails to actuate or release, the tester stops altogether.

We love that this auto-tester works just fine for commercial switches, too — the bit that holds the switch is separate and attaches with screws, so you could have one for every footprint variant. [James] recently did his first test of a printed switch and it survived an astonishing 13,907 presses before the printed coil spring snapped.

One could argue that this doubles as a servo tester. If you want a dedicated device for that, this one can test up to sixteen at a time.

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Boston Dynamics’ Spot Robot Gets A Price Tag: $75 Grand

June 18, 2020 by Donald Papp 65 Comments

One of Spot’s features is the ability to navigate real-world environments. This has not historically been a strong point for robots.

Not long ago, Boston Dynamics’ Spot finally went on sale, meaning the dog-like robot can now be purchased online. Previously it was available only to be leased by early adopters willing to pay to see what the robot had to offer. Pricing was tucked behind an NDA, and Spot could be only leased and not actually purchased — until now.

From a hobbyist’s perspective, Spot’s price is of course eye-watering; the cost of the accessories even more so. It would be perfectly understandable to ask what good is a robotic dog and what makes it worth such a cost?

From an industrial equipment point of view, the cost is perhaps less shocking. Maybe it’s a reminder that from an industrial and commercial perspective, the price of a thing matters mainly in relation to what kind of benefits it can bring, and what kind of price or savings can be hung on that.

Hackers being hackers and free from having to worry about such things, some choose to make their own four-legged robot pals with no winning lotto tickets, juicy grants, or enormous R&D budgets needed.

Rolling Out A New Robot Arm

June 12, 2020 by Bryan Cockfield 2 Comments

A lot of great scientific breakthroughs come through imitating nature, but technology often runs up against limits in certain areas. This is particularly evident in robotics, where it takes a lot of effort (and cost) to build a robot which can effectively manipulate heavy objects but not crush others which are more delicate. For that, a research group has looked outside of nature, developing a robotic grasper which uses omnidirectional wheels to grab various objects.

The robot hand is composed of three articulating fingers with fingertips which are able to actively manipulate the object that the hand is holding. With static fingertips, it is difficult to manipulate an object in the hand itself, but with the active surfaces at the fingertips it becomes easier to rotate the object without setting it down first or dropping it.

The project is much more than designing the robot hand itself, too. The robot uses calculated kinematics to manipulate the objects as well, but a second mode was also tried where the robot was able to “learn” how to handle the object it was given. The video linked below shows both modes in operation, with interesting results. If you prefer more biologically-inspired robot arms, though, there are always novel designs based on non-humans.

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Dual-Wielding Robot Carves 3D Shapes From Foam With Warped Wire

June 3, 2020 by Dan Maloney 28 Comments

“Every block of expanded polystyrene foam has a statue inside it and it is the task of the dual-arm hot wire-wielding robot to discover it.” — [Michelangelo], probably.

Be prepared to have your mind blown by this dual-wielding hot-wire 3D foam cutter (PDF). We’ve all seen simple hot-wire cutters before, whether they be manual-feed cutters or CNC-controlled like a 3D-printer. The idea is to pass current through a wire to heat it up just enough to melt a path as it’s guided through a block of polystyrene foam. Compared to cutting with a knife or a saw, hot-wire cuts are smooth as silk and produces mercifully little of that styrofoam detritus that gets all over your workspace.

But hot-wire cutters can’t do much other than to make straight cuts, since the wire must be kept taut. “RoboCut”, though, as [Simon Duenser] and his colleagues at ETH Zurich call their creation, suffers from no such limitations. Using an ABB YuMi, a dual-arm collaborative robot, they devised a method of making controlled curved cuts through foam by using a 1-mm thick deformable rod rather than a limp and floppy wire for the cutting tool. The robot has seven degrees of freedom on each arm, and there’s only so much the rod can deform before being permanently damaged, so the kinematics involved are far from trivial. Each pass through the foam is calculated to remove as much material as possible, and multiple passes are needed to creep up on the final design.

The video below shows the mesmerizing sweeps needed to release the Stanford bunny trapped within the foam, as well as other common 3D test models. We’re not sure it’s something easily recreated by the home-gamer, but it sure is fun to watch.

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Useless Machine For An Existential Quandary

May 27, 2020 by Bryan Cockfield 7 Comments

There’s no project that dives into existential quandaries more than a useless machine, as they can truly illustrate the futility of existence by turning themselves off once they have been powered on. Typically this is done with a simple switch, but for something that can truly put the lights out, and then re-illuminate them, [James]’s latest project is a useless machine that performs this exercise with a candle.

The project consists of two arms mounted on a set of gears. One arm has a lighter on it, and the other has a snuffer mounted to a servo motor. As the gears rotate, the lighter gets closer to the candle wick and lights it, then the entire assembly rotates back so the snuffer can extinguish the flame. Everything is built around an Arduino Nano, a motor driver powering a Pitman gear motor, and a set of Hall effect sensors which provide position data back to the microcontroller.

If you’re in the mood for a little existential angst in your own home, [James] has made the project files available on his GitHub page. We always appreciate a useless machine around here, especially a unique design like this one, and one which could easily make one recognize the futility of lighting a candle at all.

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Wall-Climbing Robot Grabs Prize

May 19, 2020 by Bryan Cockfield 24 Comments

Gravity is a nice thing to have most of the time, but sometimes it would be nice to be able to ignore it for certain applications. Rock climbing, for example, would be much easier, as would performing bridge inspections in the way that a group of mechanical engineering cadets (students) at The Citadel, a military college in South Carolina, were tasked with doing. Frustrated with the amount of traffic backups that normal bridge inspections caused, they invented a robot that defies gravity, and won a $10k prize for their efforts.

The result is essentially an RC car with a drone built in, or looking at it another way it’s a drone with wheels. The car is able to drive on vertical surfaces to inspect the bridges by using its propellers to force itself onto the surface. The lack of complicated moving parts or machinery, like a cable suspension system or other contraption, makes this device exceptionally versatile for the task at hand, reduces the amount of time needed for inspections, and can do them more safely and without closing lanes of traffic. The group hopes to build a second prototype soon and present it to the Department of Transportation for approval for more widespread use.

The need for tools like these is in high demand now as well, especially in the United States where crumbling infrastructure is often not thought about, taken seriously, or prioritized. Even for bridges that aren’t major pieces of infrastructure, tools like these will prove to be very useful.

Thanks to [Ben] for the tip!

Robotic Basketball Hoop V2

May 19, 2020 by Bryan Cockfield 12 Comments

A few weeks ago, [Shane Wighton] created a basketball backboard which made it impossible to miss a shot even remotely close to the hoop. As a passive device, though, the backboard had its limits. Shots with tremendous velocity wouldn’t go in, and (like most backboards) it was missing facial recognition software. So he got to work on a second version which solves those issues, and takes a more active role in the game.

This version is flat, and looks largely unassuming until a game begins. The flat backboard is mechanized and includes a camera, so incoming shots can be analyzed in real-time while the backboard is moved into a position to direct the ball into the net. Or, since it does include facial recognition, the backboard can always send the ball away from the hoop, ensuring that [Shane] always wins basketball games no matter how many shots his opponent takes.

If you didn’t get a chance to see the original, we featured that a while back, and it’s truly a wonder when you learn about how much analysis went into creating the shape. The new version is even more impressive, doing all of that math in real time, and we can’t wait to see what [Shane] comes up with next.

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