Dry Ice Is Nice For Separating Broken Phone Screens

February 11, 2016 by Adam Fabio 29 Comments

Smartphones are the opium of the people. If you need proof, just watch the average person’s reaction when they break “their precious”. Repairing smartphones has become a huge business. The most often broken item on phones is of course the front glass. In most cases, the screen itself doesn’t break. On newer smartphones, even the touchscreen is safe. The front glass is only a protective lens.

The easiest way to repair a broken front glass is to swap the entire LCD assembly. For an iPhone 6 plus, this will run upwards of $120 USD. However, the glass lens alone is just $10. The problem is that the LCD, digitizer and front glass are a laminated package. Removing them without breaking the wafer thin LCD glass requires great care. The hardest part is breaking down the optical glue securing the glass to the LCD. In the past that has been done with heat. More recently, companies from China have been selling liquid-nitrogen-based machines that cool the assembly. Now immersing a phone screen in -196° C liquid nitrogen would probably destroy the LCD. However, these machines use a temperature controller to keep a surface at -140° C. Just enough to cause the glue to become brittle, but not kill the LCD.

[JerryRigEverything] doesn’t have several thousand dollars for a liquid nitrogen machine, but he does have a $5 block of dry ice. Dry ice runs at -78.5°C. Balmy compared to liquid nitrogen, but still plenty cold. After laying the phone screens down on the ice for a few minutes, [Jerry] was able to chip away the glass. It definitely takes more work than the nitrogen method. Still, if you’re not opening your own phone repair shop, we think this is the way to go.

Broken phones are a cheap and easy way to get high-resolution LCD screens for your projects. The problem is driving them. [Twl] has an awesome project on Hackaday.io for driving phone screens using an FPGA. We haven’t seen it done with iPhone 6 yet though. Anyone up for the challenge?

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Building One Thing In China

February 2, 2016 by Brian Benchoff 34 Comments

Conventional wisdom dictates that if you need to make a million of something, you go to China. China is all about manufacturing, and there aren’t many other places on the planet that have the industry and government-subsidized shipping that will bring your product from China to people around the world. Building a million things in China is one thing, but what about building one thing? How do you create a working prototype of your latest product, and how do you make that prototype look like something that isn’t held together with zip ties and hot glue? The folks at Hatch Manufacturing have a guide for doing just that, and lucky for us, it’s a process that’s easy to replicate in any well-equipped shop.

In this tutorial/case study/PR blitz, Hatch Manufacturing takes on constructing a one-off smartphone. The Huaqiangbei markets in Shenzhen are filled with vendors selling smartphones of all shapes and sizes. If you want a miniature iPhone running Android, that’s no problem. If you want a phone that looks like a 1969 Dodge Charger with the Stars and Bars on top, you can find it in China. But how are all these phones made, and how do you show off a prototype to factories begging for business?

The answer, as is always the case, comes from one-off manufacturing. Building, assembling and reworking PCBs is a well-trodden path whose process could fill several volumes, but for this post, Hatch Manufacturing decided to focus on the plastics that go into a smartphone or tablet.

Once the case or enclosure is designed with a few CAD tools, a block of plastic is run through a mill. After that, it’s a matter of painting and finishing the latest smartphone that will show up in the Chinese market. Putting a professional finish on a block of plastic is something that will look familiar to anyone who has ever assembled a miniature plastic model. There’s priming, airbrushing, sanding, more painting, sanding, wet sanding, and still more sanding. After that comes polishing the plastic part to a fine finish. It is extraordinarily labor intensive work even for a skilled hand with the right equipment.

Once the plastics are done, the PCB, display, battery, and everything else comes together in a completely custom one-off prototype. It’s very similar to how this would be done in any small shop with a benchtop mill and a dozen grades of wet/dry sandpaper. It’s also something anyone can do, provided they have enough practice and patience.

NFC Tags Add Old-School Functionality To New Phone

December 14, 2015 by Bryan Cockfield 27 Comments

Back in the day, we had smartphones with physical buttons. Not just power, volume, and maybe another button on the front. Whole, slide-out QWERTY keyboards right on the underside of the phone. It was a lawless wasteland, but for those who yearn for the wild-west days of the late 2000s, [Liviu] has recreated the shortcut buttons that used to exist on the tops of these keyboards for modern-day smartphones.

There were lots of phones that had shortcut keys on their keyboards, but [Liviu] enjoyed using the ones that allowed him to switch between applications (or “apps” as the kids are saying these days) such as the calendar, the browser, or the mail client. To recreate this, he went with a few NFC tags. These devices are easily programmed via a number of apps from your app store of choice, and can be placed essentially anywhere. In order to make them visible to the phone at any time, though, he placed the tags inside a clear plastic case for his phone and can now use them anytime.

If you’ve never used or programmed an NFC tag, this would be a great project to get yourself acquainted with how they operate. Plus, you could easily upgrade this project to allow the tags to do any number of other things. You can take projects like this as far as you want.

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Avoid Procrastination With This Phone Lock Box

November 12, 2015 by Al Williams 23 Comments

Smart phones are great. So great that you may find yourself distracted from working, eating, conversing with other human beings in person, or even sleeping. [Digitaljunky] has this problem (not surprising, really, considering his name) so he built an anti-procrastination box. The box is big enough to hold a smart phone and has an Arduino-based time lock.

The real trick is making the box so that the Arduino can lock and unlock it with a solenoid. [Digitaljunky] doesn’t have a 3D printer, so he used Fimo clay to mold a custom latch piece. A digital display, a FET to drive the solenoid, and a handful of common components round out the design.

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The World’s First Android Smartphone

October 8, 2015 by Brian Benchoff 38 Comments

For one reason or another, someone decided smartphones should have personalities. iPhones have Siri, Windows phones have Cortana, but these are just pieces of software, and not a physical representation of a personality. This may soon change with Sharp, with help from famous Japanese roboticist [Tomotaka Takahashi], releasing RoBoHoN, the first robotic smartphone.

RoBoHoN is by any measure a miniature humanoid robot; it can walk on two legs, it can wave its arms, and it can fit into excessively large pockets. This robot is also a phone, and inside its cold soulless chassis is a 2.0″ LCD, camera, pico projector to display movies and pictures on flat surfaces, and the electronics to turn this into a modern, mid-range smartphone.

In the video for RoBoHoN, this friendly little phone can do everything from hail a cab, add stuff to a shopping list, and be the life of the party. According to Akihabara News, Sharp should be releasing this tiny robot sometime in early 2016 but no word yet on price.

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Hackaday Prize Semifinalist: An Open Smartphone

September 13, 2015 by Brian Benchoff 22 Comments

One of the biggest trends in DIY electronics, both now and fifty years ago, is creating at home what is usually made in a factory. Fifty years ago, this meant radios and amplifiers. Today, this means smartphones. It used to be the case that you could pull out a Heathkit catalog and find kits for every electronic gadget imaginable. There are no kits for DIY smartphones.

For [Gerard]’s entry for The Hackaday Prize, he’s tapping into the spirit of the decades-old DIY movement and building his own cell phone. He’s calling it the libresmartphone, and it’s able to make calls and send emails, just like any other portable, pocketable computer.

The libresmartphone is built around a Raspberry Pi, with a large battery, HDMI display with touchscreen, and a GSM and GPS module rounding out the build. He’s also rolling his own software to make calls, read SMS, and take a peek into some of the phone’s hardware, like the charge state of the battery.

[Gerard]’s libresmartphone is one of the purest examples of modern DIY electronics you’ll find; it’s not about building something from a kit, but instead building something that’s needed out of the parts he has on hand. That’s the purest example of the DIY movement, and a great entry to this year’s Hackaday Prize.

The 2015 Hackaday Prize is sponsored by:

Want A Low-cost ARM Platform? Grab A Prepaid Android Phone!

September 10, 2015 by Adam Fabio 113 Comments

What would you pay for a 1.2Ghz dual-core ARM computer with 1GB RAM, 4GB onboard flash, 800×600 display, and 5 megapixel camera? Did we mention it also has WiFi, Bluetooth, and is a low power design, including a lithium battery which will run it for hours? Does $15 sound low enough? That’s what you can pay these days for an Android cell phone. The relentless march of economies of scale has finally given us cheap phones with great specs. These are prepaid “burner” phones, sold by carriers as a loss leader. Costs are recouped in the cellular plan, but that only happens if the buyer activates said plan. Unlike regular cell phones, you aren’t bound by a contract to activate the phone. That means you get all those features for $15-$20, depending on where you buy it.

The specs I’m quoting come from the LG Optimus Exceed 2, which is currently available from Amazon in the USA for $20. The same package has been available for as little as $10 from retail stores in recent weeks. The Exceed 2 is just one of several low-cost Android prepaid phones on the market now, and undoubtedly the list will change. How to keep up with the current deals? We found an unlikely place. Perk farmers. Perk is one of those “We pay you to watch advertisements” companies. We’re sure some people actually watch the ads, but most set up “farms” of drone phones which churn through the videos. The drones earn the farmer points which can be converted to cash. How does this all help us? In order to handle streaming video, Perk farmers want the most powerful phones they can get for the lowest investment. Subreddits like /r/perktv have weekly “best deals” posts covering prepaid phones. There are also tutorials on rooting and debloating current popular phones like the Whirl 2 and the Exceed 2.