solenoid

138 Articles

Piano Gets An Arduino Implant

February 16, 2025 by 18 Comments

[Paul] likes his piano, but he doesn’t know how to play it. The obvious answer: program an Arduino to do it. Some aluminum extrusion and solenoids later, and it was working. Well, perhaps not quite that easy — making music on a piano is more than just pushing the keys. You have to push multiple keys together and control the power behind each strike to make the music sound natural.

The project is massive since he chose to put solenoids over each key. Honestly, we might have been tempted to model ten fingers and move the solenoids around in two groups of five. True, the way it is, it can play things that would not be humanly possible, but ten solenoids, ten drivers, and two motors might have been a little easier and cheaper.

The results, however, speak for themselves. He did have one problem with the first play, though. The solenoids have a noticeable click when they actuate. The answer turned out to be orthodontic rubber bands installed on the solenoids. We aren’t sure we would have thought of that.

Player pianos, of course, are nothing new. And, yes, you can even make one with a 555. If a piano isn’t your thing, maybe try a xylophone instead.

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Cool Kinetic Sculpture Has Tooling Secrets To Share

January 29, 2025 by 8 Comments

Occasionally, we get a tip for a project that is so compelling that we just have to write it up despite lacking details on how and why it was built. Alternatively, there are other projects where the finished product is cool, but the tooling or methods used to get there are the real treat. “Homeokinesis,” a kinetic art installation by [Ricardo Weissenberg], ticks off both those boxes in a big way.

First, the project itself. Judging by the brief video clip in the reddit post below, Homeokinesis is a wall-mounted array of electromagnetically actuated cards. The cards are hinged so that solenoids behind them flip the card out a bit, making interesting patterns of shadow and light, along with a subtle and pleasing clicking sound. The mechanism appears to be largely custom-made, with ample use of 3D printed parts to make the frame and the armatures for each unit of the panel.

Now for the fun part. Rather than relying on commercial solenoids, [Ricardo] decided to roll his own, and built a really cool CNC machine to do it. The machine has a spindle that can hold at least eleven coil forms, which appear to be 3D printed. Blank coil forms have a pair of DuPont-style terminal pins pressed into them before mounting on the spindle, a job facilitated by another custom tool that we’d love more details on. Once the spindle is loaded up with forms, magnet wire feeds through a small mandrel mounted on a motorized carriage and wraps around one terminal pin by a combination of carriage and spindle movements. The spindle then neatly wraps the wire on the form before making the connection to the other terminal and moving on to the next form.

The coil winder is brilliant to watch in action — however briefly — in the video below. We’ve reached out to [Ricardo] for more information, which we’ll be sure to pass along. For now, there are a lot of great ideas here, both on the fabrication side and with the art piece itself, and we tip our hats to [Ricardo] for sharing this.

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How Crane Games Are Playing Claw Games With The Player

January 4, 2025 by 42 Comments

Fresh from AliExpress, [Big Clive] got another fascinating item to tear down: a crane claw, as used in those all too familiar carnival games. These games feature a claw the player moves into position above a pile of toys or other items. Lower the claw gently down in the hopes that it grabs the target item. In a perfect world, the claw will move your prize and deposit it, via a chute, into your waiting hands. Of course, everyone knows that these games are rigged and rely less on skill or luck than the way that they are programmed, but the way that this works is quite subtle, as you can see in the video below.

Despite how complex these crane claws may appear, they are simply solenoids, with the metal rod inside providing the claw action. The weight of the rod and claw section opens the claw via gravity. The strength of the claw is thus fully dependent on how strongly the solenoid is being driven, which, as [Clive] demonstrates, depends on the voltage and the duty cycle. At only 12V, the target plushie will easily slip away again as the claw barely has any strength, while at 24V, it’s pretty solid.

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Player Ukulele Pulls Your Strings

September 13, 2024 by 6 Comments

Automated musical instruments aren’t a new idea. From water chimes to player pianos, they’ve been around for a while. But we can’t remember the last time we saw a player ukulele. [Zeroshot] shows us one, though, and it uses an Arduino. You can see and hear it in the video below.

Honestly, with all the stepper motors, linear rails, and belts, we thought it looked like a 3D printer, at least up at the business end. [Zeroshot] thought it would be easier to build a robot than to actually learn to play the instrument. We aren’t sure we agree.

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Custom Pneumatic Cylinders Lock This Monitor Arm In Place

August 9, 2024 by 8 Comments

Few consumer-grade PCs are what you’d categorize as built to last. Most office-grade machines are as likely as not to give up the ghost after ingesting a few too many dust bunnies, and the average laptop can barely handle a few drops of latte and some muffin crumbs before croaking. Sticking a machine like that in the shop, especially a metal shop, is pretty much a death sentence.

And yet, computers are so useful in the shop that [Lucas] from “Cranktown City” built this neat industrial-strength monitor arm. His design will look familiar to anyone with a swing-arm mic or desk light, although his home-brew parallelogram arm is far sturdier thanks to the weight of the monitor and sheet-metal enclosure it supports. All that weight exceeded the ability of the springs [Lucas] had on hand, which led to the most interesting aspect of the build — a pair of pneumatic locks. These were turned from a scrap of aluminum rod and an old flange-head bolt; when air pressure is applied, the bolt is drawn into the cylinder, which locks the arm in place. To make it easy to unlock the arm, a pneumatic solenoid releases the pressure on the system at the touch of a button. The video below has a full explanation and demonstration.

While we love the idea, there are a few potential problems with the design. The first is that this isn’t a fail-safe design, since pressure is needed to keep the arm locked. That means if the air pressure drops the arm could unlock, letting gravity do a number on your nice monitor. Second is the more serious problem [Lucas] alluded to when he mentioned not wanting to be in the line of fire of those locks should something fail and the piston comes flying out under pressure. That could be fixed with a slight design change to retain the piston in the event of a catastrophic failure.

Problems aside, this was a great build, and we always love [Lucas]’ seat-of-the-pants engineering and his obvious gift for fabrication, of which his wall-mount plasma cutter is a perfect example.

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Arduino PLC Keeps The Beat

July 6, 2024 by 12 Comments

For most of our prototype, hobby, or one-off electronics projects it’s perfectly fine to use a development platform like an Arduino Uno or something to that effect. They’re both easy to program and easy to wire up to projects without breaking the bank. But if you step into an industrial setting where reliability is paramount even in places that are noisy, vibrating all the time, hot, or otherwise unpleasant for electronics, you’ll want to reach for a programmable logic controller (PLC) that are much more robust. There is actually a PLC from Arduino, and if you want to dip your toes into the PLC world then take a look at this drum kit based on the Arduino Opta.

With the PLC at the core of the build, it’s on to making the drumming mechanisms themselves. For that, project creator [JC Audio] is using a series of solenoids attached to camera mounts with a custom 3D printed part that allows for quick assembly and disassembly so he can get the positioning of each drum sound just right. The high hat is taken care of by the noise of an internal solenoid, with the other drums striking various real drums and other solid objects in his shops. The solenoids themselves are driven by a solid-state relay expansion module to ensure there’s enough power

While the build doesn’t sit inside a factory and run for years at a time, a musician’s stage is certainly a rough enough environment that we might reach for a PLC over a standard development board for its benefits. The code for this project is available as well at the project’s GitHub page for those looking for a more advanced timekeeper to play along with their music practice, and for more details on why you might choose a PLC for your project take a look at this Arduino vs PLC showdown from a few years ago.

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POV Digital Clock Is The Literal Sands Of Time

May 9, 2024 by 9 Comments

Sand has been used to keep track of the passage of time since antiquity. But using sand to make a persistence of vision digital clock (English translation) is something altogether new. And it’s pretty cool, too.

The idea behind the timepiece that [Álvaro Gómez Giménez] built is pretty simple drop a tiny slug of fine sand from a hopper and light it up at just the right point in its fall. Do that rapidly enough and you can build up an image of the digits you want to display. Simple in concept, but the devil is in the details. Sand isn’t the easiest material to control, so most of the work went into designing hoppers with solenoid-controlled gates to dispense well-formed slugs of sand at just the right moment. Each digit of the clock has four of these gates in parallel, and controlling when the 16 gates open and close and when the LEDs are turned on is the work of a PIC18F4550 microcontroller.

The build has a lot of intricate parts, some 3D printed and some machined, but all very carefully crafted. We particularly like the big block of clear plastic that was milled into a mount for the main PCB; the translucent finish on the milled surfaces makes a fantastic diffuser for the 96 white LEDs. The clock actually works a lot better than we expected, with the digits easy to make out against a dark background. Check it out in the video below.

Between the noise of 16 solenoids and the sand getting everywhere, we’d imagine it wouldn’t be a lot of fun to have on a desk or nightstand, but the execution is top-notch, and an interesting and unusual concept we haven’t seen before. Sure, we’ve seen sandwriting, but that’s totally different. Continue reading “POV Digital Clock Is The Literal Sands Of Time” →