Parametric Design Process Produces Unique Speakers

When building one-off projects, it’s common to draw up a plan on a sheet of paper or in CAD, or even wing it and hope for the best outcome without any formal plans. Each of these design philosophies has its ups and downs but both tend to be rigid, offering little flexibility as the project progresses. To solve this, designers often turn to parametric design where changes to any part of the design are automatically reflected throughout the rest, offering far greater flexibility while still maintaining an overall plan. [Cal Bryant] used this parametric method to devise a new set of speakers for an office, with excellent results.

The bulk of the speakers were designed with OpenSCAD, with the parametric design allowing for easy adjustments to accommodate different drivers and enclosure volumes. A number of the panels of the speakers are curved as well, which is more difficult with traditional speaker materials like MDF but much easier with this 3D printed design. There were a few hiccups along the way though; while the plastic used here is much denser than MDF, the amount of infill needed to be experimented with to achieve a good finish. The parametric design paid off here as well as the original didn’t fit exactly within the print bed, so without having to split up the print the speakers’ shape was slightly tweaked instead. In the end he has a finished set of speakers that look and sound like a high-end product.

There are a few other perks to a parametric design like this as well. [Cal] can take his design for smaller desk-based speakers and tweak a few dimensions and get a model designed to stand up on the floor instead. It’s a design process that adds a lot of options and although it takes a bit more up-front effort it can be worth it while prototyping or even for producing different products quickly. If you want to make something much larger than the print bed and slightly changing the design won’t cut it, [Cal] recently showed us how to easily print huge objects like arcade cabinets with fairly standard sized 3D printers.

Cassette Tape Plays MP3s

Cassette tapes were a major way of listening to (and recording) music througout the 1980s and 1990s and were in every hi-fi stereo, boom box, and passenger vehicle of the era. Their decline was largely as a result of improvements in CD technology and the rise of the MP3 player, and as a result we live in a world largely absent of this once-ubiquitous technology. There are still a few places where these devices crop up, and thanks to some modern technology their capabilities as a music playback device can be greatly enhanced.

The build starts, as one might expect, by disassembling the cassette and removing the magnetic tape from the plastic casing. With the interior of the cassette empty it’s capable of holding a small battery, USB-C battery charger, and a Bluetooth module. The head of an old tape deck can be wired to the audio output of the Bluetooth module and then put back in place in the housing in place of the old tape. With the cassette casing reassembled, there’s nothing left to do but pair it to a smartphone or other music-playing device and push play on the nearest tape deck.

As smartphones continue to lose their 3.5 mm headphone jacks, builds like this can keep lots of older stereos relevant and usable again, including for those of us still driving older vehicles that have functioning tape decks. Of course, if you’re driving a classic antique auto with a tape technology even older than the compact cassette, there are still a few Bluetooth-enabled options for you as well.

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Weird Old Stereo Accessories

Some people trick out their cars. Some, their computers. There are even people who max out their audio systems, although back in 1979, there was more of that going on, probably, than today where you discresionary income is split so many ways. Case in point: [Alan Cross] remembers how excited he was to get the Radio Shack catalog that year. He was working at a grocery store, saved his money, and — over time — picked up a haul ranging from an equalizer to a strobe light.

Who didn’t need a power meter or a “light organ?” These gadgets seem cheap until you realize it was 1979 and [Alan] was a student working at a grocery store. He points out that the $20 power meter is about the same as $80 today.

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Recreating The Quadrophonic Sound Of The 70s

For plenty of media center PCs, home theaters, and people with a simple TV and a decent audio system, the standard speaker setup now is 5.1 surround sound. Left and right speakers in the front and back, with a center speaker and a subwoofer. But the 5.1 setup wasn’t always the standard (and still isn’t the only standard); after stereo was adopted mid-century, audio engineers wanted more than just two channels and briefly attempted a four-channel system called quadrophonic sound. There’s still some media from the 70s that can be found that is built for this system, such as [Alan]’s collection of 8-track tapes. These tapes are getting along in years, so he built a quadrophonic 8-track replica to keep the experience alive.

The first thing needed for a replica system like this is digital quadrophonic audio files themselves. Since the format died in the late 70s, there’s not a lot available in modern times so [Alan] has a dedicated 8-track player connected to a four-channel audio-to-USB device to digitize his own collection of quadrophonic 8-track tapes. This process is destructive for the decades-old tapes so it is very much necessary.

With the audio files captured, he now needs something to play them back with. A Raspberry Pi is put to the task, but it needs a special sound card in order to play back the four channels simultaneously. To preserve the feel of an antique 8-track player he’s cannibalized parts from three broken players to keep the cassette loading mechanism and track indicator display along with four VU meters for each of the channels. A QR code reader inside the device reads a QR code on the replica 8-track cassettes when they are inserted which prompts the Pi to play the correct audio file, and a series of buttons along with a screen on the front can be used to fast forward, rewind and pause. A solenoid inside the device preserves the “clunk” sound typical of real 8-track players.

As a replica, this player goes to great lengths to preserve the essence of not only the 8-track era, but the brief quadrophonic frenzy of the early and mid 70s. There’s not a lot of activity around quadrophonic sound anymore, but 8-tracks are popular targets for builds and restorations, and a few that go beyond audio including this project that uses one for computer memory instead.

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How To Spend A Million Dollars On The Ultimate Stereo

We’ve all seen the excesses that the Golden Ears set revel in; the five-figure power conditioning boxes, the gold-plated HDMI cables. As covered by the Washington Post, however, [Ken Fritz] may have gone farther than most. Before he passed away, he estimated that he spent a million dollars on the greatest possible hi-fi setup he could imagine.

There’s plenty of hardcore gear in the rig. Massive cabinets loaded with carefully-tuned speaker drivers. A $50,000 record player built into a 1,500-pound weighted base for the utmost in stability and vibration resistance. Expensive cartridges, top-tier reel-to-reel decks, and amplifiers worth more than most used cars.

As the piece explores, [Fritz] knew that none of that was enough. Sound is all about the space as much as it is the equipment. Thus, the family home itself was transformed to become the ultimate listening environment in turn. The listening room got everything from concrete floors and its own HVAC and electrical systems. Much of the equipment was custom built to avoid wasting money on overpriced name-brand gear. The story of the kit was also the subject of a documentary shared online, by the name of One Man’s Dream.

The piece examines what goes into a top-tier setup like this, while also exploring the human cost that [Fritz’s] passion had on him and his family. The ending is sad and brutal in a way you wouldn’t think a story about hi-fi gear ever could be.  It’s an education in more ways then one, and teaches us that it’s worth keeping an eye on the rest of our lives while pursuing what we enjoy the most. Video after the break.

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ESP32 Drives Tiny FM Radio

Even as music streaming services and podcast apps dominate most of our listening time, it’s still a great idea to keep a radio on hand, if for nothing else than in emergency situations. After all, blizzards, hurricanes, and other natural disasters can quickly take out both home and mobile Internet access. If you’d like to have an FM radio with the absolute smallest footprint, take a look at this one built around an ESP32.

While the radio uses the ESP32 as the main control board hosted by a TTGO T-Display board which adds a 1.14 inch ST7789V IPS panel, it also makes use of the TEA5767 chip for handling the FM radio signals. As [Volos Projects] has it programmed, the ESP32 stores five preset channels which can be toggled using two buttons at the bottom of the device. There’s also some circuitry to handle output to headphones or a stereo.

For making the radio even smaller, some of the audio processing could be done on the ESP32 instead, although its much simpler to take a slightly larger footprint and offload this to an audio processing chip. Since the source code for this project is open, modifications could be done including adding seek/tune functionality instead of relying only on presets. If you’re not building this for emergencies, though, and your entire area is dominated by cookie cutter corporate-owned radio stations, an ESP32 with an internet connection is great for accessing better radio stations around the world.

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Get MOST Into Your Pi

When looking the modify a passenger vehicle, the Controller Area Network (CAN) bus is a pretty easy target. In modern vehicles it has access to most of the on-board systems — everything from the climate control to the instrument cluster and often even the throttle, braking, and steering systems. With as versatile as the CAN bus is, though, it’s not the right tool for every job. There’s also the Media Oriented Systems Transport (MOST) bus which is increasingly found in automotive systems to handle multimedia such as streaming music to the stereo. To access that system you’ll need to approach it slightly differently as [Rhys] demonstrates.

[Rhys] has been working on replacing the dated head unit in his Jaguar, and began by investigating the CAN bus. He got almost everything working with replacement hardware except the stereo, which is where the MOST bus comes into play. It provides a much higher bandwidth than the CAN bus can accommodate but with almost no documentation it was difficult to interact with at first. With the help of a Raspberry Pi and a lot of testing he is able to get the stereo working again with a much more modern-looking touchscreen for control. It is also able to do things like change CDs in the car’s CD player, gather song information from the CD to display on the panel, and can perform other functions of the infotainment center.

For more detailed information on the MOST bus, [Rhys] also maintains a website where he puts his discoveries and other information he finds about this system. Unfortunately car stereo systems in modern vehicles can get pretty complicated these days, but adapting car stereos in older vehicles to modern technology carries some interesting challenges as well.

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