A cinematic shot of the resulting prosthetic finger attached to the glove

Missing Finger Gets A Simple Yet Fancy Replacement

March 3, 2023 by Arya Voronova 27 Comments

The possibility of a table saw accident is low, but never zero — and [Nerdforge] has lost a finger to this ever-useful but dangerous contraption. For a right-handed person, losing the left hand pinky might not sound like much, but the incident involved some nerve damage as well, making inaccessible a range of everyday motions we take for granted. For instance, holding a smartphone or a pile of small objects without dropping them. As a hacker, [Nerdforge] decided to investigate just how much she could do about it.

On Thingiverse, she’s hit a jackpot: a parametric prosthetic finger project by [Nicholas Brookins], and in no time, printed the first version in resin. The mechanics of the project are impressive in their simplicity — when you close your hand, the finger closes too. Meant to be as simple as possible, this project only requires a wrist mount and some fishing line. From there, what could she improve upon? Aside from some test fits, the new finger could use a better mounting system, it could stand looking better, and of course, it could use some lights.

For a start, [Nerdforge] redesigned the mount so that the finger would instead fasten onto a newly-fingerless glove, with a few plastic parts attached into that. Those plastic parts turned out to be a perfect spot for a CR2032 battery holder and a microswitch, wired up to a piece of LED filament inserted into the tip of the finger. As for the looks, some metal-finish paint was found to work wonders – moving the glove’s exterior from the “printed project” territory into the “futuristic movie prop” area.

The finger turned out to be a resounding success, restoring the ability to hold small objects in ways that the accident made cumbersome. It doesn’t provide much in terms of mechanical strength, but it wasn’t meant to do that. Now, [Nerdforge] has hacked back some of her hand’s features, and we have yet another success story for all the finger-deficient hackers among us. Hacker-built prosthetics have been a staple of Hackaday, with the OpenBionics project in particular being a highlight of 2015 Hackaday Prize — an endearing demonstration of hackers’ resilience.

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Homebrew Wrist Brace Helps Beat Injury With Style

February 14, 2018 by Dan Maloney 33 Comments

Repetitive motion injuries are no joke, often attended by crippling pain and the possibility of expensive surgery with a lengthy recovery. Early detection and treatment is the key, and for many wrist and hand injuries such as [ktchn_creations] case of “Blackberry thumb,” that includes immobilization with a rigid brace.

Sadly, the fiberglass brace her doctor left her with was somewhat lacking in the style department, and rather than being left with something unappealing to wear for half a year, she 3D-printed a stylish and functional wrist immobilizer. Starting in Autocad, she designed the outline of the brace, essentially an unwrapped version of the splint she started with. For breathability as well as aesthetics, a pattern of tessellated hexagons was used. The drawing was then exported to Fusion 360 for modeling and printing in black PLA. We were surprised to see that the brace was printed flat and later heat formed around her wrist, but that makes more sense than printing it in its final wrapped state. With a few velcro straps, the thermoformed brace was ready for service on the long road to recovery.

While [ktchn_creations] stipulates that looks were the motivator here, we’re not unaware that a 3D-printed brace might be more affordable than something dispensed by a doctor. But if you do build your own DIY appliance, whether for bracing your wrist, your knee, or your wayward teeth, you’ll want to run it past your health care provider, of course.

Indexing Chuck Not Required

January 25, 2018 by Brian McEvoy 15 Comments

Becoming accomplished with a lathe is a powerful skillset, but it’s only half of the journey. Being clever comes later, and it’s the second part of the course. Patience is in there somewhere too, but let’s focus on being clever. [TimNummy] wants a knobbed bolt with critical parameters, so he makes his own. After the break, there is a sixty-second summary of the linked video.

Making stock hardware is a beginner’s tasks, so custom hardware requires ingenuity or expensive machinery. Adding finger notches to a bolthead is arbitrary with an indexing chuck, but one isn’t available. Instead, hex stock becomes a jig, and the flat sides are utilized to hold the workpiece at six intermittent angles. We can’t argue with the results which look like a part that would cost a pretty penny.

Using material found in the workshop is what being clever is all about. Hex brass stock comes with tight tolerances on the sides and angles so why not take advantage of that?

[TimNummy] can be seen on HaD for his Jeep dome light hack and an over-engineered mailbox flag. Did you miss [Quinn Dunki]’s piece on bootstrapping precision machine tools? Go check that out!

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Three Thumbs, Way, Way Up!

July 16, 2017 by James Hobson 58 Comments

At least one in their lives — or several times a day — everyone has wished they had a third hand to help them with a given task. Adding a mechanical extra arm to one’s outfit is a big step, so it might make sense to smart small, and first add an extra thumb to your hand.

This is not a prosthetic in the traditional sense, but a wearable human augmentation envisioned by [Dani Clode], a master’s student at London’s Royal College of Art. The thumb is 3D-printed out of Ninjaflex and mounted to a printed brace which slides over the hand. One servo rotates the thumb, and a second pulls it closed using a bowden cable system — not unlike that of a bicycle brake. Control of the thumb is achieved by pressure sensors in the wearer’s shoes, linked via Bluetooth to a wristband hosting the servos and the electronics. We already use our hands and feet in conjunction, so why not capitalize on this intuitive link?

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Open Source Finger Prosthesis

October 18, 2012 by Mike Szczys 9 Comments

Here’s a project that is striving to develop a set of open source finger prosthesis. They are aimed at patients who have partial amputations. This means that part of the digit remains and can be used as the motive force behind a well designed mechanical prosthesis like you see above. This uses levers, pulleys, and wire to move a gripper in much the same way the pad of a pointer finger works. There’s even a video (embedded after the jump) which shows it being used to grab a toothpick from a dispenser… pretty impressive. This is similar to the prosthesis we saw in August which managed to work without pulleys and wire.

This isn’t limited to fingers. The same posts that shows off the unit seen above also includes a prosthetic thumb. The leverage for that design is provided by a woven nylon strap which attaches to a bracelet on the wrist.

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