Simple Badge Is Simple, But It’s Yours

October 26, 2023 by Al Williams 8 Comments

Making conference badges, official or unofficial, has become an art form. It can get pretty serious. #badgelife.

But DEFCON-goers aren’t the only people making fancy personalized nametags. Hams often had callsign badges going back as far as I can remember. Most were made of engraved plastic, but, at some point, it became common to put something like a flashing LED on the top of the engraved antenna tower or maybe something blinking Morse code.

Going back to that simpler time, I wanted to see if I could make my own badge out of easily accessible modules. How easy can it be? Let’s find out. Along the way, we’ll talk about multicore programming, critical sections, namespaces, and jamming images into C++ code. I’ll also show you how to hijack the C preprocessor to create a little scripting language to make the badge easier to configure.

Bottom Line Up Front

The photo shows the Pico badge. It has an RP2040 CPU but not a proper Raspberry Pi Pico. The Waveshare RP2040-Plus clone has a battery connector and charger. It also has a reset button, and this one has 16 MB of flash, but you don’t need that much. The LCD is also a Waveshare product. (This just happened to work out. I bought all of this stuff, and I don’t even know anyone at Waveshare.) The only other thing you need is a USB C cable and a battery with an MX 1.25 connector on it with the correct polarity. Hardware done! Time for software.

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Simple Hack Lets Smartphone Take Resin Printer Time-Lapses

October 26, 2023 by Dan Maloney 5 Comments

With how cheap they’re getting, everyone seems to be jumping on the resin printer bandwagon. They may not be able to fully replace your trusty old FDM printer, but for certain jobs, they just can’t be beaten. Sadly though, creating those smooth time-lapse videos of your prints isn’t quite as easy to do as it is on their filament-based counterparts.

Not as easy, perhaps, but not impossible. [Fraens] found a way to make time-lapses on any resin printer, and in a wonderfully hacky way. First, you need to find a smartphone, which shouldn’t be too hard, given how often we all tend to upgrade. [Fraens] recommends replacing the standard camera app on the phone with Open Camera, to prevent it from closing during the long intervals with nothing happening. The camera is triggered by any readily available Bluetooth dongle, which is connected via a simple transistor circuit to an Arduino output. To trigger the shutter, a light-dependent resistor (LDR) is connected to one of the microcontroller’s inputs. The LDR is placed inside the bed of the resin printer — an Anycubic Photon in this case — where light from the UV panel used to cross-link the resin can fall on it. A simple bit of Arduino code triggers the Bluetooth dongle at the right moment, capturing a series of stills which are later stitched together using DaVinci Resolve.

The short video below shows the results, which look pretty good to us. There are other ways to do this, of course, but we find the simplicity of this method pleasing.

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Arduino-Controlled Coil Winder

October 21, 2023 by Lewin Day 13 Comments

Coil winders are a popular project because doing the deed manually can be an incredibly tedious and time consuming task. After building one such rig, [Pisces Printing] wanted to find even further time savings, and thus designed an improved, faster version.

At it’s heart, it’s a straightforward design, using a linear rail and a leadscrew driven by a stepper motor. Control is via an Arduino Nano, with a few push buttons and a 16 x 2 LCD display for user feedback.

Often, completing a first build will reveal all manner of limitations and drawbacks of a design. In this case, the original winder was improved upon with faster stepper motors to cut the time it took to wind a coil. A redesigned PCB also specified a better buck converter power supply to avoid overheating issues of the initial design. A three-jaw lathe-style chuck was also 3D printed for the build to allow easy fixing of a coil bobbin.

Designing custom tools can be highly satisfying in and of itself, beyond the productivity gains they offer. Video after the break.

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Humble Arduino As PLC

October 19, 2023 by Bryan Cockfield 33 Comments

On the surface, a programmable logic controller (PLC) might seem like nothing more than a generic microcontroller, perhaps outfitted to operate in industrial settings with things like high temperatures or harsh vibrations. While this is true to some extent, PLCs also have an international standard for their architecture and programming languages. This standard is maintained by the International Electrotechnical Commission, making it so that any device built under these specifications will be recognizable to control engineers and maintenance personnel worldwide. And, if you use this standard when working with certain Arduinos, this common platform can become a standard-compliant PLC as well.

The IDE itself supports programming ladder diagrams, functional block diagrams, and other programming systems covered under the IEC 61131-3 standard. Not only that, it allows the combination of these types of PLC programming with Arduino sketches. The system offers many of the perks of PLC programming alongside the familiar Arduino platform, and supports a number of protocols as well including CANOpen, Modbus RTU, and Modbus TCP. It can also be used for monitoring a PLC system, essentially adding IoT capabilities to existing systems, enabling continuous monitoring, debugging, and program updates.

While not every Arduino is a great platform to build a PLC around, there are a few available for those looking for a system a little less proprietary and a little more user-friendly than typical PLC systems tend to be. There’s a reason that PLCs are built around an international standard and generally have certain hardware in mind to run it, though, and this comparison of a Raspberry Pi with an off-the-shelf PLC goes into detail about why certain components aren’t good choices for PLCs.

2023 Halloween Hackfest: A Spooky Muscle-Brain Interface

October 16, 2023 by Kristina Panos 4 Comments

What could be better than a Halloween decoration? Something more perennial, or even something that could also be found in a classroom or lab. Something like [Markus Bindhammer]’s spooky muscle-brain interface. It was inspired by a series called “Tales From the Loop” in which a character’s muscle electrical activity is measured in preparation to adjust his prosthetic hand.

Essentially, it does what you think it does: attach the sensors to your muscles, move them around, and watch the brain light up. [Markus] started with a children’s learning kit that involves molding the brain and discs out of red rubbery goop, the vertebrae out of plaster, and then assembling the whole thing.

Instead, [Markus] molded the brain and vertebrae in two-part silicone for durability, and used two-component colored epoxy for the discs.

As the inspiring series is set in the 80s (we assume the brown, dingy 80s and not the fun, neon 80s), [Markus] gave the enclosure/stand an appropriate color scheme. Inside that box there’s an Arduino Pro Micro, a Grove EMG detector, and a mini step-up converter module. And of course, under the brain, there’s a NeoPixel ring. Don’t miss the build and demo video after the break.

There are a ton of things you can do with blinkenlights for Halloween. How about a light-up candy slide, or a bucket that seems them coming?

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This 3D Printable Soldering Air Filter Really Sucks

October 14, 2023 by Kristina Panos 24 Comments

If you solder (and we know you do), you absolutely need ventilation, even for that lead-free stuff. Fortunately, [tinyboatproductions] has gotten into air quality lately and is here to help you with their snappy 3D printed air-filtering design.

At the heart of this build is a 120 mm notoriously-quiet Noctua fan coupled with a carbon filter. It does what you’d think — position the fan the right way and it sucks the air through the filter, which catches all those nasty particles.

The only problem is that the Noctua uses PWM, so there’s no governing it with a just potentiometer. To get around this, [tinyboatproductions] introduced an Arduino Nano and a buck converter, both of which were admittedly a bit overkill. Now the speed can be controlled with a pot.

Once control of the fan was sorted, [tinyboatproductions] decide to add an OLED display to show the fan speed and power condition, which is a nice touch. Be sure to check out the build video after the break.

If this doesn’t have quite enough features for you, here’s one that’s battery powered.

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Because You Can: Linux On An Arduino Uno

October 13, 2023 by Jenny List 26 Comments

There are a few “Will it run” tropes when it comes to microcontrollers, one for example is “Will it run Doom?“, while another is “Will it run Linux?”. In one of the lowest spec examples of the last one, [gvl610] has got an up-to-date Linux kernel to boot on a vanilla Arduino Uno. And your eyes didn’t deceive you, that’s a full-fat kernel rather than the cut-down μClinux for microcontrollers.

Those of you who’ve been around a while will probably have guessed how this was done, as the ATmega328 in the Uno has no MMU and is in to way powerful enough for the job. It’s running an emulator, in this case just enough RISC-V to be capable, and as you’d imagine it’s extremely slow. You’ll be waiting many hours for a shell with this machine.

The code is written in pure AVR C, and full instructions for compilation are provided. Storage comes from an SD card, as the ATmega’s meagre 32k is nowhere near enough. If you’re having a bit of deja vu here we wouldn’t blame you, but this one is reputed to be worse than the famous 2012 “Worst PC Ever“, which emulated ARM instead of RISC-V.

Thanks [Electronics Boy] for the tip!