Capacitive discharge cutting provides more control than linear transformer versions. A very large capacitor is charged to a precise voltage and then discharged through the material to produce a controlled cut. The same device can also be used for spot and tab welding. A video of copper roof flashing being cut is embedded below. An example of a linear transformer can be found in our our How-to: build your own spot welder.

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Update, Saturday July 4th, 2009: All preorders are closed.

A probe cable makes it easy to connect the Bus Pirate to a circuit and get hacking. Good test clips make quick connections on cramped PCBs without causing short circuits. We made two cables for the Bus Pirate v2, keep reading for an overview of our designs and list of part suppliers.

Friday, July 3, 2009 is the last day to pre-order a Bus Pirate. There’s only two days left to get your own Bus Pirate, fully assembled and shipped worldwide, for only $30.

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The Great Internet Migratory Box of Electronics Junk, or T.G.I.M.B.O.E.J. has turned one. In the last year, they’ve learned a lot of things. They learned that lots of people are willing to contribute. Hundreds have signed up on the site to participate. Theyve also learned that laziness is the key road block on this project. The boxes that have stalled generally sitcollecting dust, simply because someone hasn’t bothered to ship it off. If you’re curious what kinds of stuff ends up in one of these, check our initial post. There aren’t any guarantees though, it all depends on what people toss in.

Using an IR thermometer, there are two ways to go about building a thermographic camera. The first uses a pan and tilt head. Scan lines are emulated, as a computer controls panning from left to right, taking a temperature sample from each step. Vertical resolution is accomplished by tilting. Another method uses a web cam attached to the thermometer. The thermometer’s laser pointer is captured with temperature annotations, as the computer records the field of view. We think the best outcome can be found with a combination of both methods. The video embedded below demonstrates the results. This would be a good addition to the Autonomous paintball sentry.

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Most of the parts we use operate at 3.3volts, but we still run into a lot of old 5volt stuff, and an occasional 2.5volt or 1.8volt part. This post explains how to use the Bus Pirate’s open collector pin mode to interface with parts at different voltages.

We’ve got more details and some example scenarios below the break. Yup, this is another Bus Pirate post. It’ll all be over soon though, because there’s a few days left to get your own Bus Pirate for $30, fully assembled and shipped worldwide.

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Microchip’s 25AA/25LC EEPROMs are data storage chips with a simple 3-wire interface. The 25AA/LC is an SPI version of the common 24AA/LC I2C EEPROM.  It comes in capacities of 128bytes to 128kilobytes. We looked at the smallest, the 128byte 25AA010A.

There are Bus Pirate demonstrations for most types of serial EEPROMs. Check out our previous 1-wire (DS2431) and I2C (24LC1025) EEPROM posts.

Continue below to see our test circuit and a demonstration of the 25AA010 EEPROM. We used the Bus Pirate to play with this chip from our PC.  For a limited time you can get your own Bus Pirate, fully assembled and shipped worldwide, for only $30.

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We’re only four days into the Bus Pirate pre-order, and we’ve exhausted the supply of PIC24FJ64GA002s available in Shenzhen. Thank you for supporting Hack a Day’s first official hardware pre-order. You helped make it a huge success, and we definitely want to do it again in the future.

We weren’t kidding about the PIC shortage. Seeed sourced all they could from Shenzhen, and then tried Hong Kong. It’ll take 4 to 6 weeks to get more.

If you already ordered a Bus Pirate then nothing changes, your Bus Pirate will ship ASAP. In fact, PCB production should start a few days early. The first pre-order item name starts with “[Preorder]“.

New orders are now forwarded to a second pre-order. The new pre-order will take 4 to 6 weeks longer. It should ship about 6 to 8 weeks after July 3, 2009, but we’ll try our best to get it out sooner. The new pre-order item name starts with “[Preorder 2]“.

Read more about the Bus Pirate in our latest How-to. Thank you again for your support!

Our reader [Damir] built a home made soldering pot. It can be used to solder and desolder components. To remove a through hole component, the solder side is placed in the bath. Then the component is removed with pliers. It is also possible to solder components, by placing the leads in the molten solder; similar to wave soldering. Another common use is tinning self stripping wire. The insulation of the wire is designed to burn off, allowing the strip and tin phase to be single step. This solder pot would be a nice addition to the hacker’s soldering station we had covered in 2008. For more pictures, check out the photo gallery. In the video embedded below, a transformer is easily removed from a modem.

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Update, Saturday July 4th, 2009: All preorders are closed.

We’re excited to announce our partnership with the folks at Seeed Studio (home of the excellent Seeeduino) to put the Bus Pirate v2go into production! The pre-order period ends July 3rd. The price is $30 including worldwide shipping. The board pictured above is a hand soldered prototype, but the ones sold by Seeed are completely factory assembled.

This is the first officially produced piece of Hack a Day hardware. Depending on its success, we’ll be able to put many future designs into production. Read more about the Bus Pirate in our latest How-to. Thank you for your support!

***Update, Monday June 29, 2009: Wow, your support has been overwhelming! Thank you! There have been more orders for the Bus Pirate than we ever imagined. As of this update, there’s a few (12) Bus Pirates left in the Seeed pre-order. After that, we’ve exhausted the supply of PIC24FJ64GA002s available in Shenzhen. If you’ve already placed your order nothing changes, the manufacturing process has already begun and your Bus Pirate will ship ASAP.

After the first pre-order is filled, Seeed will start a new pre-order. The second pre-order will be delayed until more PIC24FJ64GA002s are delivered, about 4 to 6 weeks. This order should ship about 6 to 8 weeks after July 3, 2009, but we’ll try our best to get it out sooner. Thank you again for your support!

Update, Saturday July 4th, 2009: All preorders are closed.

The Bus Pirate is a universal serial interface tool, we use it to test new chips without writing any code. It currently supports most serial protocols, including 1-Wire, I2C, SPI, JTAG, asynchronous serial, MIDI, and more. We added some other features we frequently need, like pulse-width modulation, frequency measurement, voltage measurement, bus sniffers, pull-up resistors, and switchable 3.3volt and 5volt power supplies.

The new v2 family adds USB power and connectivity to the best Bus Pirate design yet. We also reduced the part count and cost wherever possible. If you want to get your hands on some Bus Pirate USB goodness, Seeed Studio has assembled hardware for $30 (including worldwide shipping).

Read about the new design after the break.

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Firmware v0g for all Bus Pirate revisions is now available. Updates in this release include a bootloader, frequency generator/pulse-width modulator, SPI bus sniffer, MIDI library, configuration reports, improved user interface, and bug fixes. v0g is also the first firmware to fully support the v2 hardware branch.

We’re really proud of this release as it brings a much more consistent structure to the internal operation of the Bus Pirate. It lays the foundation for future CAN, LIN, and OBDII libraries, and it supports localization and translations.  Install and upgrade instructions are included with the firmware. Report bugs on the project issue tracker.

We document the new features after the break.

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Spot welders are used in the fabrication of automobiles, PC cases, power supplies, microwave ovens, electrical junction boxes, Faraday cages, and various electronics. A spot welder is used because it produces a highly defined point of contact weld. The materials are welded without excessive heating, so working pieces are handled easily. The weld is also highly controlled and repeatable. In this how-to we cover the basics of a spot welder, and then show you how to build one from a microwave oven transformer.

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[Tim Williams] made his own induction furnace. A copper tubing coil forms the primary winding, as the material to be heated becomes the short circuited secondary. The load material is subject to high power magnetic fields operating at radio frequency. The rapidly changing field induces current flow within the material, creating a great deal of heat. The brute power required a cooling system to match. In the video below, the induction furnace can be seen melting common table salt.

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[eclipsed78], built an automatic toroid winder. The drum splits in order to load the toroid. Then wire is wound on the drum, much like any other coil would be wound. The drum rotates as a slider pulls the wire off the drum, while revolving in and out of the toroid. A side tension keeps the slack out of the wire during operation. The winding coil is stepped as the drum rotates, in order to control the turns ratio. [eclipsed78] created a stepper driver from a schematic, so he could drive the motors. You can watch the winder in operation  as a series of videos. The first of which is embedded below. If you have ever needed to wind a massive toroidal transformer, this is the project for you. Read the rest of this entry »