Building A Hydraulic Loader For A Lawn Tractor

March 14, 2024 by Lewin Day 9 Comments

Lawn tractors are a great way to mow a large yard or small paddock. They save you the effort of pushing a mower around and they’re fun to drive, to boot. However, they can be even more fun with the addition of some extra hardware. The hydraulic loader build from [Workshop from Scratch] demonstrates exactly how.

The build is based around a John Deere LX188 lawn tractor, which runs a 17 horsepower Kawasaki engine and features a hydrostatic transmission. It’s a perfectly fine way to mow a lawn. In this case, though, it’s given new abilities with the addition of a real working loader. It’s fabricated from raw steel from the arms right down to the bucket. It’s all run from a hydraulic pump, which is mounted to the engine via an electromagnetic clutch. The clutch can be engaged when it’s desired to use the hydraulics to actuate the loader.

As you might expect, the humble lawn tractor isn’t built for this kind of work. Thus, to support the extra equipment, the mower was also given some frame reinforcements and a wider track for stability.

If you’re trying to give your neighbours mower envy, this is how you do it. Or, you could go another route entirely. Video after the break.
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Miniature Hydraulic Jack Is A Scale Marvel

November 19, 2023 by Julian Scheffers 6 Comments

Most hydraulic jacks are big tools that can lift upwards of 1000 kg but [Maker B]’s is quite a bit smaller than average.

The world’s smallest hydraulic jack is a tiny hand-machined model made out of tiny pieces of iron, brass and copper. But here’s the kicker: It’s a real hydraulic jack with real hydraulic fluid! At 1/5th scale, it obviously isn’t as strong as a full-size jack, but it can still easily lift an impressive 24 soda cans! Switching between the lathe and mill, [Maker B] shows how all the parts of the jack are made from stock metal in detail, and even explains in simple terms how a hydraulic jack works in this masterpiece of a video.

Over the years, we’ve seen plenty of tiny objects cranked out from stock pieces of metal — often bolts. But the fact that the end result here is a working tool, puts it into a decidedly less common niche. Of course, given what we’ve seen from [Maker B] in the past, it’s hardly a surprise.
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Building A Hydraulic Lego Excavator Using Standard Pneumatic Cylinders

August 21, 2023 by Maya Posch 12 Comments

Everyone already knows that Lego Technic is pretty rad when it comes to existing, pre-made kits, but there’s also quite a bit of hacking potential left. One such area is the lack of hydraulics in Lego Technic, an egregious oversight that [Brick Technology] simply had to correct. His effort results in a partially hydraulic, fully remote-controlled excavator. Rather than a traditional gear hydraulic pump as you’d expect in a real-life excavator, a custom peristaltic pump is used to move the fluid to the hydraulic cylinders (rams for our British and Oceanic friends).

The undercarriage is (sadly) purely electrical, with a slip-ring providing power to the electric final drives in the tracks, enabling it to spin around endlessly without limitations. Where the hydraulics come into play is in the excavator’s arm, with two hydraulic lift cylinders on the boom, one cylinder to control the stick, and a final cylinder to control the bucket. Rather than a hydraulic switch, the setup is simplified by using a single peristaltic pump per cylinder circuit.

Remote control and power are provided using the rather chonky BuWizz 3.0 Pro, which offers a wireless control link (here controlled using BrickController 2 on Android). Although original Lego cylinders were used, these are only intended for pneumatics, where it’s hoped that the used mixture of water and windscreen wiper fluid will prevent corrosion.

(Thanks to [Keith Olson] for the tip)

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Robot Hand Looks And Acts Like The Real Thing

March 16, 2023 by Al Williams 25 Comments

Throughout history, visions of the future included human-looking robots. These days we have plenty of robots, but they don’t look like people. They look like disembodied arms, cars, and over-sized hockey pucks concealing a vacuum cleaner. Of course there’s still demand for humanoid robots like Commander Data, but there are many challenges: eyes, legs, skin, and hands. A company known as Clone may have the solution for that last item. The Clone Hand is “the most human-level musculoskeletal hand in the world,” according to the company’s website.

The 0.75 kg hand and forearm offer 24 degrees of freedom and two hours of battery life. It sports 37 muscles and carbon fiber bones. The muscle fibers can cycle over 650,000 times. You can watch the hand in action in the video below.

There is a hydraulic pump that the company likens in size to a human heart. The hand can also sense for feedback purposes. If you want to build your own, you’ll have to figure it out yourself. The Clone Hand is proprietary, but it does show what is in the art of the possible. The company claims they cost under $3,000, but it isn’t clear if that’s their cost or a projected future retail price.

Of course, human hands aren’t always the perfect robot manipulator. But when you need a realistic hand, you really need it. We see a lot of attempts at realistic hands, and we have to say they are getting better.

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Impressive Sawdust Briquette Machine

January 16, 2023 by Anool Mahidharia 27 Comments

When you are a life long carpenter with an amazing workshop, you’re going to make a lot of saw dust, and managing its collection and storage poses quite a challenge. [Russ] from [New Yorkshire Workshop] built an impressive Briquette press to handle the problem.

It’s a hydraulic press that ingests saw dust and spits out compressed briquettes ready for fueling his rocket mass heater. The build starts with a batch of custom, laser cut steel parts received from Fractory. The heart of the machine is a 300 mm stroke hydraulic cylinder with a beefy 40 mm rod. The cylinder had to be taken apart so that the laser cut mounting flanges could be welded, slowly so as not to deform the cylinder. The intake feed tube was cut from a piece of 40 mm bore seamless tube. A window was cut in the feed tube and funnel parts were welded to this cutout. The feed tube assembly is then finished off with a pair of mounting flanges. The feed tube assembly is in turn welded to the main feed plate which will form the base of the saw dust container. The hydraulic cylinder assembly is mated to the feed tube assembly using a set of massive M10 high tensile class 10.9 threaded rods. The push rod is a length of 40 mm diameter mild steel bar stock, coupled to the hydraulic cylinder using a fabricated coupling clamp. On the coupling clamp, he welded another bracket on which a bolt can be screwed on. This bolt helps activate the limit switches that control the movement of the hydraulic cylinder and the feed motor. Continue reading “Impressive Sawdust Briquette Machine” →

Scratch-Built RC Excavator Is A Model Making Tour De Force

September 16, 2022 by Dan Maloney 20 Comments

Some projects just take your breath away with their level of attention to detail. This scratch-built RC-controlled model excavator is not only breathtaking in its detail, but also amazing for the materials and tools used to create it.

We’ve got to be honest, we’ve been keeping an eye on the progress [Vang Hà] has been making on this build for a few weeks now. The first video below is a full tour of the finished project, which is painstakingly faithful to the original, a Caterpiller 390F tracked excavator. As impressive as that is, though, you’ve got to check out the build process that starts with fabricating the tracks in the second video below. The raw material for most of the model is plain gray PVC pipe, which is sliced and diced into flat sheets, cut into tiny pieces using a jury-rigged table saw, and heat formed to create curved pieces. Check out the full playlist for a bounty of fabrication delights, like tiny hinges and working latches.

We can’t possibly heap enough praise onto [Vang Hà] for his craftsmanship, but that’s not all we love about this one. There are tons of helpful tips here, and plenty of food for thought for more practical builds. We’re thinking about that full set of working hydraulic cylinders that operates the boom, the dipper, and the bucket, as well as the servo-operated hydraulic control valves. All of it is made from scratch, of course, and mostly from PVC. Keep that in mind for a project where electric motors or linear actuators just won’t fill the bill.

If this construction technique seems familiar to you, it could because we featured a toolbox made out of similarly processed PVC pipes back in June.

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Building A Heavy-Duty Log Splitter, One Piece At A Time

November 3, 2021 by Tom Nardi 9 Comments

With temperatures dropping in the Northern Hemisphere, this is the time of year when many people start processing firewood for the coming winter months. For the city folks, that means chopping a tree into logs, and then splitting those logs into something small enough to fit in your wood stove. You can do it all with hand tools, but if you’ve got big enough logs, a powered splitter is a worthy investment.

Unless of course you’re like [Workshop From Scratch], in which case you can craft a powerful splitter from random bits of steel you’ve got laying around your impeccably outfitted shop. Given the incredible forces some parts of the splitter will be exposed to, he really takes his time on this build to make sure everything is bulked up. Add in his legendary attention to detail, and you’ll be watching this one for awhile. Not that we’re complaining.

Early on it seemed like [Workshop From Scratch] was putting together a fairly simple log splitter, which in the most basic form is nothing more complex than a hydraulic cylinder pushing a log against a triangular piece of metal. But then he starts layering on the special features, such as the small hydraulic cylinder that can raise and lower the splitter’s fearsome looking blade.

There’s also the ladder-like feeder mechanism, which prevents the user from having to lift the log onto the machine manually; just stop the log between the rungs, and let the hydraulics raise the ramp and send the log rolling towards the machine’s hungry maw.

In short, this splitter may be a DIY project, but it’s just as strong and well built as anything on the commercial market. In fact, it’s probably an improvement over what you’d be able to find a the big box retailer. Which shouldn’t come as surprise if you’ve seen some of his previous work.

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