Arduino and Encoder form Precision Jig for Cutting and Drilling

“Measure twice, cut once” is great advice in every aspect of fabrication, but perhaps nowhere is it more important than when building a CNC machine. When precision is the name of the game, you need measuring tools that will give you repeatable results and preferably won’t cost a fortune. That’s the idea behind this Arduino-based measuring jig for fabricating parts for a CNC build.

When it comes to building on the cheap, nobody holds a candle to [HomoFaciens]. We’ve seen his garbage can CNC build and encoders from e-waste and tin cans, all of which gave surprisingly good results despite incorporating such compliant materials as particle board and scraps of plumber’s strapping. Looking to build a more robust machine, he finds himself in need of parts of consistent and accurate lengths, so he built this jig. A sled of particle board and a fence of angle aluminum position the square tube stock, and a roller with a paper encoder wheel bears on the tube under spring pressure. By counting pulses from the optical sensors, he’s able to precisely position the tube in the jig for cutting and drilling operations. See it in action in the video after the break.

If you’ve been following [HomoFaciens], you’ll no doubt see where he’s been going — build a low-end tool, use that to build a better one, and so on. We’re excited to see him moving into more robust materials, but we’ll miss the cardboard and paperclip builds.

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Using a Lecher Line To Measure High Frequency

How do you test the oscillator circuit you just made that runs between 200MHz and 380MHz if all you have is a 100MHz oscilloscope, a few multimeters and a DC power supply? One answer is to put away the oscilloscope and use the rest along with a length of wire instead. Form the wire into a Lecher line.

That’s just what I did when I wanted to test my oscillator circuit based around the Mini-Circuits POS-400+ voltage controlled oscillator chip (PDF). I wasn’t going for precision, just verification that the chip works and that my circuit can adjust the frequency. And as you’ll see below, I got a fairly linear graph relating the control voltages to different frequencies.

What follows is a bit about Lecher lines, how I did it, and the results.

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Measuring High Voltage in Millimeters (and Other HV Probe Tricks)

I work a lot with high voltages and others frequently replicate my projects, so I often get asked “What voltage is needed?”. That means I need to be able to measure high voltages. Here’s how I do it using a Fluke high voltage probe as well as my own homemade probe. And what if you don’t have a probe? I have a solution for that too.

How Long Is Your Spark?

The simplest way to measure high voltage is by spark length. If your circuit has a spark gap then when a spark occurs, that’s a short-circuit, dumping all your built up charge. When your spark gap is at the maximum distance at which you get a spark then just before the spark happens is when you have your maximum voltage. During the spark the voltage rapidly goes to zero and depending on your circuit it may start building up again. The voltage before the spark occurred is related to the spark length, which is also the spark gap width.

The oscilloscope photo below shows this changing voltage. This method is good for a rough estimate. I’ll talk about doing more precise measurements when I talk about high voltage probes further down.

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Hi-Tech Tool For Measuring Your Kid’s Height

Sure we can have our kids back up against a wall, force them to stand up straight, and use a ruler on their head to mark their height on the wall, but what kind of hacker would we be? There isn’t a single microcontroller or any electronic component involved! The DIY-family that calls themselves [HomeMadeGarbage] stood tall and came up with a high-tech tool to measure their kid’s height.

In place of the ruler they got a small wooden box to place on the head. Under the box, at the rear end facing down, they mounted a VL53L0X laser ranging sensor. With a range of 2 meters it’s sure to work with any child. But the box has to be sat level on the child’s head, otherwise the laser will be pointing down at an angle. To handle that they put an MPU6050 6-axis motion sensor in the box along with an Arduino Nano to tie it all together. A LCD display, measurement push-button and LED are mounted outside the box on the rear facing side.

To use it, a parent sits the box on the child’s head, making sure the laser sensor isn’t blocked and can see the floor. The LCD shows the height, along with the acceleration in the x and y directions. The LED is red if the box isn’t level and green if it is. Holding the measurement button pressed puts the tool in measurement mode and when it’s level, the LED turns blue and the LCD display freezes so you can make a note of the height. You’re good for a while, depending on your child’s age. See it being used to measure a child after the break as well as an additional clip showing what the output looks like when waving a hand up and down below it.

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The Beginnings of an LCR Meter

LCR Meter

The inductor is an often forgotten passive electrical elements used to design analog circuitry. [Charles’s] latest proof of concept demonstrates how to measure inductance with an oscilloscope, with the hopes of making a PIC based LCR meter.

It is not that often one needs to measure inductance, but inductors are used in switching regulators, motor circuits, wireless designs, analog audio circuitry, and many other types of projects. The principles of measuring inductance can be used to test inductors that you have made yourself, and you can even use this knowledge to measure capacitance.

[Charles] originally saw a great guide on how to measure impedance by [Alan], and decided to run with the idea. Why spend over $200 on an LCR meter when you can just build one? That’s the spirit! Be sure to watch [Alan’s] and [Charles’s] videos after the break. What kind of test equipment have you built in order to save money?

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