Recursive Soldering Iron Hacking

We’ve all done it. You’re walking out the door or maybe you’ve even gotten on the road when the question hits, “Did I leave the [coffee pot | stove | hair curler | soldering iron ] on?” [Daniel Johnson’s] problem was even worse. He couldn’t tell if his Hakko-936 soldering iron was off because the LED indicator wasn’t always on. Instead it flashed. He fixed that problem and along the way hacked his battery powered soldering iron since he was out of batteries. Now that’s perseverance.

Hacked Soldering Iron to Hack Soldering Iron
Soldering Iron Hack Recursion

The Hakko’s LED turned on whenever the power turned on to heat the tip. That was about every 5 seconds once the tip was hot. But just as a watched pot never boils, a watched LED never seems to flash. After determining the LED was driven by a comparator he decide to unsolder it as part of his hack. He wisely decided using the Hakko on itself was not a good idea so reached for the battery-powered portable iron, which was sadly battery-free. Undaunted, he wired the portable to a power supply and when 4.5 volts didn’t melt the solder cranked it up to 6 volts.

Back to the Hakko, he replaced the red LED with a RBG LED but used only the red and green leads. The green was tied to the 24v power supply through a hefty 47k ohm resistor, and the red was tied to the comparator. A little masking tape to hold things in place and provide insulation finished the job. Now when the Hakko is on the green LED is lit and the red LED shows the heating cycle. Quite clever.

RGB LED Ceiling Display

yP8PoVDisco Floor’s are passé. [dennis1a4] turned them upside down and built an awesome RGB LED ceiling display using some simple hardware and a lot of elbow grease. His main room ceiling was exactly 32 ft x 20 ft and using 2 sq. ft tiles, he figured he could make a nice grid using 160 WS2812B RGB LEDs. A Teensy mounted in the ceiling does all the heavy lifting, with two serial Bluetooth modules connected to it. These get connected to two Bluetooth enabled NES game controllers. Each of the NES controller is stuffed with an Arduino Pro Mini, a Bluetooth module, Li-Ion battery and a USB charge controller.

Bluetooth is in non-secure mode, allowing him to connect to the Teensy, and control the LEDs, from other devices besides the NES controllers. The Teensy is mounted at the centre of the ceiling to ensure a good Bluetooth link. Programming required a lot of thought and time but he did manage to include animations as well as popular games such as Snake and Tetris.

LED_Ceiling_deadbugThe hard part was wiring up all of the 160 LED pixels. Instead of mounting the 5050 SMD LED’s on PCBs, [dennis1a4] wired them all up “dead bug” style. Each pixel has one LED, a 100nF decoupling capacitor, and 91 ohm resistors in series with the Data In and Data Out pins – these apparently help prevent ‘ringing’ on the data bus. Check the video for his radical soldering method. Each SMD LED was clamped in a machine shop vice, and the other three parts with their leads preformed were soldered directly to the LED pins.

The other tedious task was planning and laying out the wiring harness. Sets of 10 LEDs were first wired up on the shop bench. He then tacked them up to the ceiling and soldered them to the 14 gauge main harness. The final part was to put up the suspended ceiling and close the 2 sq. ft. grids with opaque plastic.

[dennis1a4]  did some trials to figure out the right distance between each LED and the panel to make sure they were illuminated fully without a lot of light bleeding in to adjacent panels. This allowed him to get away without using baffles between the tiles.

Check out the video to see a cool time-lapse of the whole build.

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The Ommatid Is an Awesome “Thing”

[Jonathan Foote] made a really cool device: the Ommatid spherical display and controller. Part woodworking craft project, part art, and part tremendous hack, the Ommatid is something that we don’t really have a name for. But you can watch it in action, running demo code, in a video below the break.

The sphere design started out with a “20-sided regular polyhedron” with which D&D players should be familiar, and then divided each triangular face into four more triangles. An 80-sided die? Almost. One triangle’s worth was sacrificed for the part that mounts to the base.

Each facet contains an RGB LED and an IR sensor so that it can tell when a hand is nearby. All of this input and output is run through a Raspberry Pi, so both the sensing and display interactions are easily modified. [Jonathan] runs us through the electronics, programming, and interactivity in a separate Instructable. We really like [Jonathan]’s idea of turning this device into an OSC controller / display.

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Three Watt Individually Addressable RGB LEDs

While the gold standard for colorful blinky projects are individually controllable RGB LEDs, the usual offerings aren’t really that impressive. Yes, a few hundred Neopixels, WS2812, or other RGB LEDs will sear your retinas, but what if you wanted blinky glowy stuff that is so over the top as to be an affront to whatever creator you believe in?

This is it. [Ytai Ben-Tsvi] created an individually addressable RGB LED called the Pixie that is perfect for all the times when you need something bright, colorful, and want to blind a few people in the process.

WS2812s and Neopixels are basically RGB LEDs with a small microcontroller tucked tucked away inside, and so far there is no design house or fab plant in China that is crazy enough to add one of these tiny dies to an already overpowered LED. To build the Pixie, [Ytai] took a bare RGB LED module and added a microcontroller – a PIC12FF157X in this case. It’s not exactly a powerful microcontroller, but it can handle the shift register-like function of an individually addressable RGB, and adds gamma correction, over heating protection (something necessary when you’re dumping this much power into a tiny board, and other safeguards for each individual LED.

[Ytai] is working with Adafruit to produce these Pixies, and although they’re rather expensive at $15 per LED, you won’t need very many to blind yourself.

Because Burning Man Needed More LEDs

There are a lot of blinky glowy things at Burning Man every year, and [Mark] decided he would literally throw his hat into the ring. He built a high visibility top hat studded with more RGB LEDs than common sense would dictate. It’s a flashy hat, and a very good example of the fashion statement a few hundred LEDs can make.

[Mark]’s top hat has 481 WS2812b addressable LEDs studded around the perimeter, a common LED choice for bright and blinky wearables. These LEDs are driven by a Teensy 3.1, with a Bluetooth transceiver, a GPS module, a compass, and gyro/accelerometer attached to the microcontroller. That’s a lot of hardware, but it gives [Mark] the capability of having the hat react to its own orientation, point itself North, and allow for control via a modified Nintendo NES controller.

The WS2812 LEDs draw a lot of power, and for any wearable project having portable power is a chief concern. [Mark]’s original plan was to use an 8x battery holder for the electronics enclosure, and use five AA batteries to power the hat. The total idle draw of the LEDs was 4.5 Watts, and with even a few LEDs blinking colors there was a significant voltage drop. The idea of powering the hat with AA batteries was discarded and the power source was changed to a 195 Watt-hour lithium ion battery bank that was topped off each day with a solar panel.

The hat is awesome, exceedingly bright, and something that gets a lot of attention everywhere  it goes. For indoor use, it might be too bright, but this could be fixed with the addition of a bit of black stretchy fabric, like what our own [Mike Szczys] did for his DEF CON hat. [Mark]’s hat is just version 1, and he plans on making a second LED hat for next year.

Make Your Own Remote Control LED Light

Want to control the colors in your home? Sure, you could just buy a Philips Hue bulb, but where’s the hacking fun in that? [Dario] agrees: he has written a tutorial on building an Arduino-controlled RGB light system that plugs into a standard light socket.

[Dario] is using a bulb from Automethion in Italy, an Arduino, and an ESP8266 shield that sends signals to the bulb. The Arduino and shield are running the Souliss framework that provides smart home features and runs on a number of platforms, so it is a good open platform for creating your own smart home apps, and would be easy to expand. We have also seen a few other projects that use the ESP8266 to control an RGB strip, but this is the first one that uses a bulb that plugs into a standard light socket.

At the moment, Automethion is the only company selling this light, but I hope that others will sell similar products soon.

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Hackaday Links: August 16, 2015

[Matt] created an animated gif of New Horizon’s Pluto flyby. The source images were taken from the the raw LORRI images, modified so the background star field could be seen, and assembled with OpenCV. Because Pluto and Charon orbit each other around a point above Pluto’s surface, simply putting Pluto in the center of each frame wouldn’t work. It’s the best visual explanation of this weird arrangement yet, all brought to you by the magic of OpenCV and Python.

On the subject of Kickstarter creators that don’t understand the conservation of energy, I present this.

We don’t know exactly what’s going on with this one, but here’s a swimming pool covered with RGB LEDs. It’s controlled by two Rainbowduinos, and looks like the coolest disco floor you’ve ever seen.

[Frank]’s 2011 Hundai Santa Fe wasn’t cool enough, so he added an F16 flight stick to his shift knob. The choice of joystick is paramount here: Saitek joysticks look too techy, Logitech ones are too expensive, and the Warthog H.O.T.A.S costs $400. Joysticks are extremely niche peripherals these days, it seems. He ended up strapping an old F16 joystick from the 90s on his shift knob, and it looks close enough to the real thing.

Two bodgers are stuffing the engine from a Toyota Celica into a 1980 Mini, and they’re trying to make it look stock. We’ve seen their project before, and now there’s a new episode. In this episode: the pedal box, the steering wheel, and figuring out how to make the car drive straight.