Fine-pitch SMD soldering with minimal tools

fine-pitch-smd-assembly

We try to stick to the 0805 parts because they're still big enough to solder by hand. But [Scott] shows us that it doesn't take too many special tools to reflow fine-pitch components at home. In this case he's using 0402 resistors, a footprint that we consider functionally impossible to solder using an iron. The two parts of the equation that he spent some money on are professionally … [Read more...]

How to etch your own solder paste stencils

etch-your-own-solder-paste-stencils

We're kind of surprised we haven't covered this concept before since it only uses techniques that are commonly avaialable for home PCB fabrication. [Ray] made this solder paste stencil out of a sheet of copper using the same etching techniques you would for a circuit board. He designed and printed a resist pattern, with toner everywhere except the places where there should be holes in the stencil. … [Read more...]

Surface mount solder assitant

smd-solder-assist-station

Make sure those tiny parts know their place by using this surface mount solder assistant (translated). It's like a clamp for small packages; gravity and a needle to hold them in place while you do some hand soldering. [Red Devil] started the built by soldering together some brass rails into a hinged frame with a clamp to accept the needle tip. Next, a pair of tubes were added to accept LEDs which … [Read more...]

Which resistor values should you order for all circumstances?

plotting-resistor-values

A hard drive crash, and some other happenings that aren't entirely clear to us, led [Devbisme] to put in a parts order. As he wanted to make the most of his shipping costs, he decided to fill out the order with parts that he'll use eventually. He's been working with surface mount designs and wanted to move from using resistors with 0805 packages to the 0603. Having nothing on hand, he devised a … [Read more...]

POV keychain from prototype to SMD board

POV-keychain

[Augusto] wrote in to tell us about his keychain-sized persistence of vision project. He built the original prototype on some protoboard, using a PIC 16F627 to drive eight LEDs. Synchronization is managed by a tilt sensor on the board that starts the strobing to match the direction the board is traveling. This is a similar setup as the POV device that used an accelerometer, but it should be quite … [Read more...]

One-man SMD assembly line shares a lot of tips about doing it right

hand-soldered-smd-assembly

Need to use that antiquated hardware that can only be connected via a parallel port? It might take you some time to find a computer that still has one of those, or you could try out this USB to Parallel port converter. It's not limited to working with printers, as the driver builds a virtual parallel port that you should be able to use for any purpose. But what we're really interested in here … [Read more...]

Kapton tape aids in drag soldering surface mount parts

kapton-tape-aids-in-drag-soldering

Drag soldering works exactly as its name implies, by dragging a bead of solder across fine-pitch pins you can quickly solder an entire row. The method relies on clean joints, so liquid solder flux is often used to make sure there is good flow. But if you're drag soldering on boards that you've etched yourself the solder can sometimes run down the trace, rather than staying where you want it. … [Read more...]