We’ve heard a lot about the Tesla Model S over the last few years, it’s a vehicle with a habit of being newsworthy. And as a fast luxury electric saloon car with a range of over 300 miles per charge depending on the model, its publicity is deserved, and that’s before we’ve even mentioned
autonomous driving driver-assist. Even the best of the competing mass-produced electric cars of the moment look inferior beside it.
Tesla famously build their battery packs from standard 18650 lithium-ion cells, but it’s safe to say that the pack in the Model S has little in common with your laptop battery. Fortunately for those of a curious nature, [Jehu Garcia] has posted a video showing the folks at EV West tearing down a Model S pack from a scrap car, so we can follow them through its construction.
The most obvious thing about this pack is its sheer size, this is a large item that takes up most of the space under the car. We’re shown a previous generation Tesla pack for comparison, that is much smaller. Eye-watering performance and range come at a price, and we’re seeing it here in front of us.
The standard of construction appears to be very high indeed, which makes sense as this is not merely a performance part but a safety critical one. Owners of mobile phones beset by fires will testify to this, and the Tesla’s capacity for conflagration or electrical hazard is proportionately larger. The chassis and outer cover are held together by a huge array of bolts and Torx screws, and as they comment, each one is marked as having been tightened to a particular torque setting.
Under the cover is a second cover that is glued down, this needs to be carefully pried off to reveal the modules and their cells. The coolant is drained, and the modules disconnected. This last task is particularly hazardous, as the pack delivers hundreds of volts DC at a very low impedance. Then each of the sixteen packs can be carefully removed. The packs each contain 444 cells, the pack voltage is 24 V, and the energy stored is 5.3 kWh.
The video is below the break. We can’t help noticing some of the rather tasty automotive objects of desire in their lot.
Continue reading “Tesla Model S Battery Pack Teardown”
The phrase “Tesla vs. Edison” conjures up images of battling titans, mad scientists, from a bygone age. We can easily picture the two of them facing off, backed by glowing corona with lightning bolts emitting from their hands. The reality is a little different though. Their main point of contention was Tesla’s passion for AC vs. Edison’s drive to create DC power systems to power his lights. Their personalities also differed in many ways, the most relevant one here being their vastly different approaches to research. Here, then, is the story of their rivalry.
Continue reading “Tesla Vs. Edison”
The US National Highway Traffic Safety Administration (NHTSA) report on the May 2016 fatal accident in Florida involving a Tesla Model S in Autopilot mode just came out (PDF). The verdict? “the Automatic Emergency Braking (AEB) system did not provide any warning or automated braking for the collision event, and the driver took no braking, steering, or other actions to avoid the collision.” The accident was a result of the driver’s misuse of the technology.
This places no blame on Tesla because the system was simply not designed to handle obstacles travelling at 90 degrees to the car. Because the truck that the Tesla plowed into was sideways to the car, “the target image (side of a tractor trailer) … would not be a “true” target in the EyeQ3 vision system dataset.” Other situations that are outside of the scope of the current state of technology include cut-ins, cut-outs, and crossing path collisions. In short, the Tesla helps prevent rear-end collisions with the car in front of it, but has limited side vision. The driver should have known this.
The NHTSA report concludes that “Advanced Driver Assistance Systems … require the continual and full attention of the driver to monitor the traffic environment and be prepared to take action to avoid crashes.” The report also mentions the recent (post-Florida) additions to Tesla’s Autopilot that help make sure that the driver is in the loop.
The takeaway is that humans are still responsible for their own safety, and that “Autopilot” is more like anti-lock brakes than it is like Skynet. Our favorite footnote, in carefully couched legalese: “NHTSA recognizes that other jurisdictions have raised concerns about Tesla’s use of the name “Autopilot”. This issue is outside the scope of this investigation.” (The banner image is from this German YouTube video where a Tesla rep in the back seat tells the reporter that he can take his hands off the wheel. There may be mixed signals here.)
There are other details that make the report worth reading if, like us, you would like to see some more data about how self-driving cars actually perform on the road. On one hand, Tesla’s Autosteer function seems to have reduced the rate at which their cars got into crashes. On the other, increasing use of the driving assistance functions comes with an increase driver inattention for durations of three seconds or longer.
People simply think that the Autopilot should do more than it actually does. Per the report, this problem of “driver misuse in the context of semi-autonomous vehicles is an emerging issue.” Whether technology will improve fast enough to protect us from ourselves is an open question.
[via Popular Science].
[ch00f] was searching for an idea to build for his father this Christmas, and cast his gaze across those novelty phone charging cables that have “flowing” LEDs along their length. Not one to stick to the small scale, he set out to create a flowing LED effect for a Tesla EV charger.
The basic components behind the build are a current transformer, a NeoPixel LED strip, and an ATtiny44 to run the show. But the quality of the build is where [ch00f]’s project really shines. The writeup is top notch — [ch00f] goes to great lengths showing every detail of the build. The project log covers the challenges of finding appropriate wiring & enclosures for the high power AC build, how to interface the current-sense transformer to the microcontroller, and shares [ch00f]’s techniques for testing the fit of components to ensure the best chance of getting the build right the first time. If you’ve ever gotten a breadboarded prototype humming along sweetly, only to suffer as you try to cram all the pieces into a tiny plastic box, you’ll definitely pick something up here.
Perhaps you’d like to check out this teardown of a Tesla Model S battery. Video after the break.
Continue reading “Animated EV Charge Cable Enlightens Us”
Three things have happened in the last month that have made me think about the safety of self-driving cars a lot more. The US Department of Transportation (DOT) has issued its guidance on the safety of semi-autonomous and autonomous cars. At the same time, [Geohot]’s hacker self-driving car company bailed out of the business, citing regulatory hassles. And finally, Tesla’s Autopilot has killed its second passenger, this time in China.
At a time when [Elon Musk], [President Obama], and Google are all touting self-driving cars to be the solution to human error behind the wheel, it’s more than a little bold to be arguing the opposite case in public, but the numbers just don’t add up. Self-driving cars are probably not as safe as a good sober driver yet, but there just isn’t the required amount of data available to say this with much confidence. However, one certainly cannot say that they’re demonstrably safer.
Continue reading “Self-Driving Cars Are Not (Yet) Safe”
When you own an $80,000 car, a normal person might be inclined to never take it out of the garage. But normal often isn’t what we do around here, so seeing a Tesla S driven by mind control is only slightly shocking.
[Casey_S] appears to be the owner of the Tesla S in question, but if he’s not he’ll have some ‘splaining to do. He took the
gigantic battery and computer in a car-shaped case luxury car to a hackathon in Berkley last week and promptly fitted it with the gear needed to drive the car remotely. Yes, the Model S has steering motors built in, but Tesla hasn’t been forthcoming with an API to access such functions. So [Casey_S] and his team had to cobble together a steering servo from a windshield wiper motor and a potentiometer mounted to a frame made of 2x4s. Linear actuators attach to the brake and accelerator pedals, and everything talks to an Arduino.
The really interesting part is that the whole thing is controlled by an electroencephalography helmet and a machine learning algorithm that detects when the driver thinks “forward” or “turn right.” It translates those thoughts to variables that drive the actuators. Unfortunately, space constraints kept [Casey_S] from really putting the rig through its paces, but the video after the break shows that the system worked well enough to move the car forward and steer a little.
There haven’t been too many thought-controlled cars featured here before, but we have covered a wheelchair with an EEG interface.
Continue reading “Think Your Way to Work in a Mind-Controlled Tesla”
The best gaming platform is a cloud server with a $4,000 dollar graphics card you can rent when you need it.
[Larry] has done this sort of thing before with Amazon’s EC2, but recently Microsoft has been offering a beta access to some of NVIDIA’s Tesla M60 graphics cards. As long as you have a fairly beefy connection that can support 30 Mbps of streaming data, you can play just about any imaginable game at 60fps on the ultimate settings.
It takes a bit of configuration magic and quite a few different utilities to get it all going, but in the end [Larry] is able to play Overwatch on max settings at a nice 60fps for $1.56 an hour. Considering that just buying the graphics card alone will set you back 2500 hours of play time, for the casual gamer, this is a great deal.
It’s interesting to see computers start to become a rentable resource. People have been attempting streaming computers for a while now, but this one is seriously impressive. With such a powerful graphics card you could use this for anything intensive, need a super high-powered video editing station for a day or two? A CAD station to make anyone jealous? Just pay a few dollars of cloud time and get to it!